John Deere 5090R, 5100R, 5115R, 5115RH and 5125R FT4/Stage IIIB Tractors Diagnostic Manual TM143419

The John Deere 5090R, 5100R, 5115R, 5115RH and 5125R FT4/Stage IIIB Tractors Diagnostic Manual provides detailed technical information for diagnostics, troubleshooting, testing, adjustments, and system operation. The manual covers diagnostic trouble codes, engine, fuel, air intake, exhaust and cooling systems, electrical systems, electronic control units, transmissions, drive systems, brakes, steering, open and closed center hydraulics, cab and operator station systems, schematics, components, connectors, and special tools.

Specifications: SM

Brand: John Deere
Type of Document: Diagnostic Manual
Emission Standards: Final Tier 4, Stage IIIB
Type of Equipment: Tractor
Model: 5090R, 5100R, 5115R, 5115RH, 5125R
Manual Number: TM143419
Language: English
Format: PDF

Details:

Introduction

Foreword

General Information

Safety
General References
How to Use This Manual
Machine and Technical References

Diagnostic Trouble Codes

ABV Code Diagnosis
AIC Code Diagnostics
CCU Code Diagnostics
CLC Code Diagnostics
CSA Code Diagnostics
CSM Code Diagnostics
ECU Code Diagnostics
EIC Code Diagnostics
FCC Code Diagnostics
GM2 Code Diagnostics
HCC Code Diagnostics
HV1 Code Diagnostics
JDL Code Diagnostics
MFC Code Diagnostics
OIC Code Diagnostics
PDU Code Diagnostics
PTF Code Diagnostics
PTU Code Diagnostics
RPT Code Diagnostics
SB1 Code Diagnostics
SB2 Code Diagnostics
SB3 Code Diagnostics
SBK Code Diagnostics
SBL Code Diagnostics
SBM Code Diagnostics
SCC Code Diagnostics
SFA Code Diagnostics
SMB Code Diagnostics
TEC Code Diagnostics
TIU Code Diagnostics
TM1 Code Diagnostics
TM2 Code Diagnostics
TM3 Code Diagnostics
TMK Code Diagnostics
TML Code Diagnostics
TMM Code Diagnostics
VLC Code Diagnostics
VTV Code Diagnostics
XMC Code Diagnostics
XSC Code Diagnostics

Observable Symptoms and System Diagnostics

General References
Engine Diagnostics
Fuel, Air Intake, Exhaust, and Cooling Diagnostics
Electrical Diagnostics
Electronic Control Unit Diagnostics
Transmission Diagnostics
Drive Systems Diagnostics
Brakes Diagnostics
Steering Diagnostics
Hydraulic Diagnostics – Open Center System
Hydraulic Diagnostics – Closed Center System
Cab/Operator Station Diagnostics

Engine

General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Fuel, Air, and Cooling

General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Electrical – General and Theory of Operation

General References
Starting, Charging, and Neutral Start Theory of Operation
Heating, Ventilation, and Air Conditioning Theory of Operation

Electrical – Schematics

General References
Key Switch, Starter, Alternator, and Power Outlets
Front PTO
Front Axle Suspension
Cab Control Unit
Front Implement Connector
Mid-Mount SCV Grapple
Heating, Ventilation, and Air Conditioning
Electrohydraulic Secondary Brake
Rear Windshield Wiper And Washer
Radio
Air Seat
Primary Display
Rear Control Unit
4045 FT4/Stage IV ECU
4045 IT4/Stage IIIB ECU
Fuel Heater IT4/Stage IIIB
CAN Terminators
JDLink
Armrest Control Unit
ISOBUS and GreenStar Display
Tractor Equipment Communication Control Unit
AutoTrac Basic Control Unit

Electrical – Components and Connectors

General References
Assemblies, Modules, and Control Units
Sensors
Work Lights and Various Devices
Fuses and Protection Devices
Batteries and Charging
Warning Lights, Alarms, and Signaling Devices
Relays
Motors
Resistors
Switches
Diodes
Harnesses
Connectors
Grounds
Interconnects
Solenoids and Electrically Actuated Mechanical Devices

Electrical -Tests and Adjustments

General References
Tests and Adjustments

Electronic Control Units

General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
AutoTrac Basic Vehicle Navigation (ABV)
Armrest Interface Control (AIC)
Chassis Control Unit (CCU)
Cab Load Center (CLC)
Reassignable SCV Control (CSA)
Cab Switch Module (CSM)
ECUFT4 – Engine Control (ECU) FT4
ECUIT4 – Engine Control (ECU) IT4
Engine Interface Control (EIC)
Front Console Control (FCC)
Management Computer (GM2)
Hitch Control (HCC)
Hitch Valve Control (HV1)
JDLink (JDL)
Multi-Function Control (MFC)
Operator Interface Control (OIC)
Primary Display Unit (PDU)
Front PTO (PTF)
Power Train Utility (PTU)
Rear PTO (RPT)
Rear EH SCV I Control (SB1)
Rear EH SCV II Control (SB2)
Rear EH SCV III Control (SB3)
Mid-Mount EH SCV XI Control (SBK)
Mid-Mount EH SCV XII Control (SBL)
Mid-Mount EH SCV XIII Control (SBM)
SCV Control (SCC)
SFA Control (SFA)
SCV Sequence Control (SMB)
Tractor Equipment Control (TEC)
Tractor Equipment Control (TEI)
Utility Transmission Shift Control (TIU)
Rear EH SCV I Control (TM1)
Rear EH SCV II Control (TM2)
Rear EH SCV III Control (TM3)
Mid-Mount EH SCV XI Control (TMK)
Mid-Mount EH SCV XII Control (TML)
Mid-Mount EH SCV XIII Control (TMM)
Vehicle Load Center (VLC)
Virtual Terminal Vehicle (VTV)
AutoTrac Main Control (XMC)
AutoTrac Supervisor Control (XSC)

Transmissions

General References
Calibrations, Preliminary and Operational Checks
Transmission Identification
Park Lock Theory Operation
Control Valves Theory of Operation
Forward and Reverse Theory of Operation
Speed and Range Theory of Operation
Creeper Theory of Operation
Lubrication Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Drive Systems

General References
Calibrations, Preliminary and Operational Checks
Differential Theory of Operation
Differential Lock Theory of Operation
Final Drive Theory of Operation
Front PTO Theory Of Operation
Rear PTO Theory of Operation
MFWD Theory of Operation
Suspended Front Axle Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Brakes

General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Steering

General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Hydraulics – Open Center System

General References
Calibrations, Preliminary and Operational Checks
Hydraulic Filter Theory of Operation
Hydraulic Pump Theory of Operation
Electrohydraulic Hitch Theory of Operation
Dual Mid-Mount SCV Theory of Operation
Triple Mid-Mount SCV Theory of Operation
Dual Rear SCV Theory of Operation
Triple Rear SCV Theory of Operation
Power Beyond Theory of Operation
Quick Disconnect Coupler Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Hydraulics – Closed Center System

General References
Calibrations, Preliminary and Operational Checks
Hydraulic Pump Theory of Operation
Priority Valve Theory of Operation
Electrohydraulic Hitch Theory of Operation
Mechanical Mid-Mount SCV Theory of Operation
Electrohydraulic Mid-Mount SCV Theory of Operation
Mechanical Rear SCV Theory of Operation
Electrohydraulic Rear SCV Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Cab/Operator Station

General References
Calibrations, Preliminary and Operational Checks
Heating, Ventilation, and Air Conditioning Theory of Operation
Seat Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Special Tools

General References
Dealer Fabricated Tools
Section 240A
Section 240B
Section 240C
Section 240D

John Deere 5090R, 5100R, 5115R, 5115RH and 5125R FT4/Stage IIIB Tractors Diagnostic Manual TM143419