John Deere 6100J 6115J 6125J Tractors Diagnostic Manual TM804619

John Deere 6100J 6115J 6125J Tractors Diagnostic Manual TM804619

The John Deere 6100J 6115J 6125J Tractors Diagnostic Manual provides detailed diagnostic information for South America tractors with the listed serial number ranges. It covers general information, diagnostic trouble codes, observable symptoms and system diagnostics, engine systems, fuel, air intake, exhaust and cooling systems, electrical systems, electronic control units, drivetrain, PowrQuad and SyncroPlus transmissions, steering, brakes, hydraulic systems, cab systems, component information, and specialized diagnostic tools.

Specifications: SM

• Brand: John Deere 6000 Series Tractors
• Type of Document: Diagnostic Manual
• Type of Equipment: Tractor
• Region: South America
• Middle Tractors 6000 Series Serial Number: 000001-599999, 002167-599999, 500001-599999
• Model: 6100J, 6115J, 6125J
• Manual Number: TM804619
• Language: English
• Format: PDF

Details:

Table of Contents

Introduction

• Foreword

General Information

• Safety
• General References
• References for Technical Information
• Diagnostic Philosophy

Diagnostic Trouble Codes

• Basic Control Unit Software Diagnostic Trouble Codes (BCU)
• Engine Control Unit Software Diagnostic Trouble Codes (ECU)

Observable Symptom and System Diagnostics

• Engine
• Fuel, Air Intake, Exhaust and Cooling
• Electrical
• Electronic Control Units
• Drivetrain
• PowrQuad
• SyncroPlus
• Steering and Brakes
• Hydraulics
• Cab

Engine

• General Information
• Operational and Preliminary Checks
• Diagnostic Tests and Adjustments

Engine Component Information

• General Information
• Engine Components

Fuel, Air Intake, Exhaust and Cooling

• General Information
• Theory of Operation
• Schematic
• Diagnostic Tests and Adjustments

Fuel, Air Intake, Exhaust and Cooling Component Information

• General Information
• Fuel Components
• Air Intake Components
• Exhaust Components
• Cooling Components

Electrical

• General Information
• Operational and Preliminary Checks
• Starting, Charging, and Power Distribution – Theory of Operation
• Engine and Fuel – Theory of Operation
• Lighting – Theory of Operation
• Drivetrain, Transmission, and Hitch – Theory of Operation
• Operator’s Station – Theory of Operation
• Ag Management Solutions – Theory of Operation
• Starting, Charging, and Power Distribution – Schematic
• Engine and Fuel – Schematic
• Lighting – Schematic
• Drivetrain, Transmission, and Hitch – Schematic
• Operator’s Station – Schematic
• Ag Management Solutions – Schematic
• Starting, Charging, and Power Distribution – Diagnostic Tests and Adjustments
• Engine and Fuel – Diagnostic Tests and Adjustments
• Lighting – Diagnostic Tests and Adjustments
• Drivetrain and Transmission – Diagnostic Tests and Adjustments
• Operator’s Station – Diagnostic Tests and Adjustments

Electronic Control Units

• General Information
• Operational and Preliminary Checks
• Interactive Tests and Calibrations
• Programming Electronic Control Units
• Theory of Operation
• Schematic
• Diagnostic Tests and Adjustments
• Basic Control Unit Software Diagnostic Addresses (BCU)
• Engine Control Unit Software Diagnostic Addresses (ECU)

Electrical Component Information

• General Information
• Electrical Assemblies
• Sensors
• Fuses
• Charging
• Relays
• Motors
• Resistors
• Switches
• Wiring Harnesses
• Interconnects and Ground Points

Drivetrain

• General Information
• Operational and Preliminary Checks
• Theory of Operation
• Diagnostic Tests and Adjustments

PowrQuad Transmission

• General Information
• Operational and Preliminary Checks
• Theory of Operation
• Schematic
• Diagnostic Tests and Adjustments

SyncroPlus Transmission

• General Information
• Operational and Preliminary Checks
• Theory of Operation
• Schematic
• Diagnostic Tests and Adjustments

Drivetrain Component Information

• General Information
• Drivetrain Components
• PowrQuad Components
• SyncroPlus Components

Steering

• General Information
• Operational and Preliminary Checks
• Theory of Operation
• Schematic
• Diagnostic Tests and Adjustments

Brakes

• General Information
• Operational and Preliminary Checks
• Theory of Operation
• Schematic
• Diagnostic Tests and Adjustments

Steering and Brakes Component Information

• General Information
• Steering Components
• Brake Components

Hydraulics – Identification of Type

• Identification of Type

Hydraulics – 54 L/min Gear-Driven Pump

• General Information
• Operational and Preliminary Checks
• Theory of Operation
• Schematic
• Diagnostic Tests and Adjustments

Hydraulics – 65 L/min Gear-Driven Pump

• General Information
• Operational and Preliminary Checks
• Theory of Operation
• Schematic
• Diagnostic Tests and Adjustments

Hydraulics – 100 L/min Piston Pump

• General Information
• Operational and Preliminary Checks
• Theory of Operation
• Schematic
• Diagnostic Tests and Adjustments

Hydraulics Component Information

• General Information
• Cylinder, Actuator, or Piston
• Check Valve
• Filter
• Valve Block, Assembly, or Gearcase
• Miscellaneous
• Pump
• Reservoir or Tank
• Valve

Cab

• General Information
• Operational and Preliminary Checks
• Theory of Operation
• Schematic
• Diagnostic Tests and Adjustments

Cab Component Information

• General Information
• Cab Components

Tools

• General Information
• Dealer Fabricated Tools
• Special Tools
• Section 250A
• Section 250B
• Section 250C
• Section 260A
• Section 260B
• Section 270A
• Section 270B
• Section 270C

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