John Deere 160GLC Excavator Repair Technical Manual
(TM13349X19)
John Deere 160GLC and 180GLC Excavator Operators Manual
This manual is a comprehensive service and repair guide. The content is logically organized by machine systems, following a standard diagnostic and repair workflow.
John Deere 160GLC Excavator Repair Technical Manual
Complete Table of Contents Breakdown
Section 00 – General Information
- Specifications (Dimensions, Weights, Capacities)
- Fluid Capacities and Recommendations
- Maintenance Interval Schedule (Lube & Service Guide)
- General Safety and servicing Instructions
- Serial Number Locations
- Break-In Procedures
Section 05 – Engine (John Deere 4045 PowerTech™)
- Testing and Adjustments (Fuel System, Sensors)
- Removal and Installation
- Disassembly and Assembly
- Major Components: Cylinder Head, Pistons & Liners, Crankshaft, Camshaft, Gear Train
- Lubrication System
- Cooling System
- Fuel System
- Air Intake and Exhaust Systems
- Electronic Control System (Diagnostic Codes, Sensors)
Section 10 – Power Train
- Swing System (Swing Gearbox, Swing Bearing, Swing Motor)
- Travel System (Travel Motors, Travel Brakes, Final Drives)
- Testing and Adjustments (Pressures, Speeds)
Section 15 – Hydraulic System
- System Specifications and Schematics
- Main Hydraulic Pump (Variable Displacement Piston Pump) – Testing, Removal, Disassembly
- Control Valves (Main Control Valve, Pilot System)
- Hydraulic Cylinders (Stick, Boom, Bucket) – Rebuilding Procedures
- Hydraulic Motors (Fan, Travel, Swing)
- Hydraulic Lines and Cooler
- Testing and Adjustments (Pump Controller, Pressure Settings, Pump Flow)
Section 20 – Electrical System
- Complete Wiring Diagrams
- Component Location Diagrams
- Battery, Charging System (Alternator), Starting System
- Machine Control Modules (Monitor, Main Controller)
- Switches, Sensors, and Harness Routing
- Troubleshooting by Symptom (No-Start, Warning Lights, etc.)
Section 25 – Undercarriage and Frame
- Track Frame and Main Frame Structure
- Track Chain, Shoes, and Pads
- Idlers, Sprockets, and Rollers
- Recoil and Track Adjustment
- Stabilizers and Blade
Section 30 – Cab and Controls
- Operator’s Station
- Joystick Controllers and Pedals
- Air Conditioning and Heating (HVAC)
- Windows and Seats
Section 35 – Attachments
- General Attachment Information
- Hydraulic Hammer Circuits and Piping
Appendices & Reference
- Cross-Sectional Views
- Torque Specifications (Master Torque Chart)
- Seal and Bearing Kits
- Diagnostic Trouble Code (DTC) Lists
- Pressure Test Point Locations
- Circuit Diagrams (Hydraulic & Electrical)
Key Manual Features for User Search Intent:
- Structured Troubleshooting: Each major system begins with “Testing and Adjustments” and “Troubleshooting” before diving into repair.
- Step-by-Step Procedures: Tasks include Removal, Installation, Disassembly, Assembly, Inspection in that order.
- Critical Data Integrated: Specifications, torque values, and clearance tables are embedded within relevant procedures.
- Visual Guidance: Extensive use of exploded views, schematic diagrams, and flowcharts for diagnostics.
This structure ensures technicians can follow a logical path from symptom → diagnosis → repair → verification, covering every major component of the 160GLC Excavator. For your content, highlighting the Maintenance Schedule (Section 00), Engine Diagnostics (Section 05), Hydraulic Pressure Testing (Section 15), and Electrical Troubleshooting (Section 20) will directly match high-volume user search intent.