John Deere 540 545 550 Round Balers Service Repair Manual

John Deere 540 545 550 Round Balers Service Repair Manual

John Deere 540 545 550 Round Balers Service Repair Manual

  • Type Of Document: Technical Manual
  • File Format: PDF
  • Model Specification: John Deere 540 545 550 Round Balers
  • Type of equipment: Round Baler Model: 540, 545, 550, 570, 580, 590
  • Hay Forage
  • Publication number: TM3265
  • Language: English
  • Compatible: All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc…

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John Deere 540 545 550 Round Balers Service Repair Manual

Buy John Deere 550 Round Baler Repair Manual online Includes Detailed Service Repair Information for the John Deere 540 540a Skidder Repair Technical Manual Tractors. It contains guidance on repair, operation and diagnostics, special instructions for repair and maintenance, instructions for installation and adjustment, assembly and disassembly instructions, step-by-step instructions, technical specifications, illustrations, detailed schematics and diagrams, troubleshoot and any additional information for John Deere 540 545 550 570 580 590 Hay Forage Round Balers Manual.

Contents as Follows:

Covered models:
540
545
550
570
580
590

Download John Deere 540 545 550 Round Balers Service Manual PDF

Table of Contents – Service Manual

Foreword

  • About This Manual

Safety

  • Safety Information

General Information

  • Serial Number Locations
  • Hardware Torque Specifications
  • Lubrication Guidelines
  • General Service Information

Electrical System

  • Connectors
  • Sensors and Switches
  • Actuators
  • BaleMaster Control Monitor (570, 580 and 590)
  • BaleMaster Controller (570, 580 and 590)
  • Manual Twine Control Switch (540, 570 and 580)
  • Bale Monitor (545 and 550)
  • Sound Alarm (540 and 545)

Power Train

  • Bondioli Powerline
  • Walterscheid Powerline
  • Walterscheid CV Joint
  • Baler Main Drive Shaft
  • John Deere Slip Clutch
  • Shear Bolt Clutch
  • Walterscheid Slip Clutch
  • Cam-Type Cut Out Clutch
  • Comer Gear Case
  • Superior Gear Case (540, 545 and 550)
  • Precutter Gear Case
  • Chain Tension Adjustment
  • Sprocket Alignment

Hydraulic System

  • Bale Density Control Valve (540, 545, 570 and 580)
  • Bale Density Control Valve (550 and 590)
  • Hydraulic Cylinders
  • Gate Locking Valve (550 and 590)
  • Hydraulic Twine Arm Control (545 and 550)
  • Hydraulic Twine Operating Instructions (545 and 550)
  • Net Wrapping Hydraulic Components (545 and 550)
  • Precutter Hydraulic Components

Miscellaneous Components

  • Wheel and Hub Repair
  • Tongue Repair (540, 545 and 550)
  • Tongue Repair (570, 580 and 590)
  • Gate Latch
  • Bale Size Indicator
  • Bale Shape Sender

Pickup Repair

  • 1.41 m (4 ft 7 in.) Pickup
  • 1.81 m (5 ft 11 in.) Pickup
  • 2.20 m (7 ft 3 in.) Pickup
  • Pickup Adjustments
  • Pickup Drive Components

Precutter System

  • Adjustment Procedures

Bale Chamber

  • Roll Identification
  • Baler Rolls
  • Roll Scrapers
  • Belt Repair
  • Belt Guide for Net Wrapping Device
  • Tension Arm Repair
  • Top Idler Roll Declutchable Drive

Net Wrapping System

  • Repair (Baler Up to SN 322399)
  • Repair (Baler From SN 322400)

Twine Wrapping System

  • Electrical Wrapping System (540, 570, 580 and 590)
  • Hydraulic Wrapping System (545 and 550)

Electrical System (570, 580 and 590)

  • General Information
  • Test Equipment
  • Electrical System Diagrams for Road Lighting
  • Electrical System / Manual Twine Control
  • Electrical Diagram / Manual Twine Control Switch
  • Checking Twine Wrapping Function
  • Checking Soft Core Function
  • Electrical System / Electronic Wrapping Control
  • Electrical Diagram / Electronic Wrapping Control
  • Checking Twine Wrapping Function
  • Checking Soft Core Function
  • Checking Bale Oversize and Gate Function
  • Electrical System / BaleMaster Control
  • Electrical Diagrams / BaleMaster Control
  • BaleMaster Diagnostic Mode
  • Checking BaleMaster Monitor
  • Checking Controller Power Supply and Data Link
  • Checking Twine Wrapping Function
  • Checking Net Wrapping Function
  • Checking Twine and Net Wrapping Control Function
  • Checking Bale Oversize and Tension Control Function
  • Checking Gate Function
  • Checking Precutter Function
  • Checking Soft Core Function

Electrical System (540, 545 and 550)

  • General Information
  • Test Equipment
  • Manual Twine Control Switch (540 only)
  • Sound Alarm (540 and 545)
  • Basic Monitor (545 and 550)
  • Monitor for Net Wrapping (545 and 550)
  • Monitor for Soft Core (545 and 550)
  • Electrical Diagnostics

Hydraulic System – Operation and Tests

  • Safety Precautions
  • General Information
  • Bale Density / Gate Control – Description
  • Bale Density / Gate Control – Troubleshooting
  • Bale Density / Gate Control – Tests
  • Pickup Lift System (Baler without Precutter)
  • Precutter Hydraulic System – Description
  • Precutter Hydraulic System – Tests

Net Wrapping – Operation and Tests

  • Troubleshooting
  • General Information
  • Net Wrapping System – Operation (545 and 550)
  • Net Wrapping System – Operation (570, 580 and 590)

Twine Wrapping – Operation and Tests

Section 330B

Troubleshooting

General Information

Twine Wrapping System – Operation (545 and 550)

Twine Wrapping System – Tests (545 and 550)

Section 100A

Section 100B

Section 130A

Section 130B

Section 330A

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