John Deere 540g 648g 748g Grapple Skidder Service Repair Manual
Manual Included:
Repair Technical Manual: 1004 Pages (TM1600)
Operation and Test Manual: 824 Pages (TM1599)
Specifications:
Brand: John Deere
Model: 540G, 640G, 740G, 548G, 648G, 748G
Serial Number: (S.N before 565684)
Type: Grapple Skidder
Manuals: Repair Technical and Operation and Test Manual
Publication Numbers: TM1599 and TM1600
Language: English
Format: PDF
This manual contains high-quality images, instructions to help you to troubleshoot, and repair your truck. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
Enhanced Description:
Discover the comprehensive Illustrated Factory Service Repair Technical Manual for John Deere Skidder models from the 540g Series, including the John Deere 540g 640g 740g 548g 648g 748g Grapple Skidder (tm1600). This manual is an invaluable resource, featuring high-quality images, step-by-step instructions, and troubleshooting guidance to facilitate the repair and maintenance of your Skidder.
John Deere 640g 740g 548g Grapple Skidder Service Repair Manual (tm1600)
Table of Contents
Repair Technical Manual (TM1600)
Section 00—General Information
0001—Safety Information
0002—General Specifications
0003—Torque Values
0004—Fuels and Lubricants
Section 01—Wheels
0110—Powered Wheels and Fastenings
Section 02—Axles and Suspension System
0200—Removal and Installation
0225—Input Drive Shafts and U-Joints
0260—Hydraulic System
Section 03—Transmission
0300—Removal and Installation
0315—Controls
0325—Input Drive Shafts and U-Joints
0350—Gears, Shafts and Bearings
0360—Hydraulic System
Section 04—Engine
0400—Removal and Installation
Section 05—Engine Auxiliary Systems
0505—Cold Weather Starting Aids
0510—Cooling Systems
0515—Speed Controls
0520—Intake System
0530—External Exhaust System
0560—External Fuel Supply System
Section 06—Torque Converter
0600—Removal and Installation
0641—Housing and Cover
0651—Converter Turbine, Gears, and Shaft
Section 07—Damper Drive
0752—Elements
Section 09—Steering System
0930—Secondary Steering
0960—Hydraulic System
Section 10—Service Brakes
1011—Active Elements
1015—Controls Linkage
1060—Hydraulic System
Section 11—Park Brake
1111—Active Elements
1160—Hydraulic System
Section 16—Electrical System
1671—Batteries, Support and Cables
1672—Alternator, Regulator and Charging System Wiring
1673—Lighting System
1674—Wiring Harness and Switches
1676—Instruments and Indicators
1677—Motors and Actuators
Section 17—Frame, Chassis, or Supporting Structures
1740—Frame Installation
1746—Frame Bottom Guards
Section 18—Operator’s Station
1800—Removal and Installation
1810—Operator Enclosure
1821—Seat and Seat Belt
1830—Heating and Air Conditioning
Section 19—Sheet Metal and Styling
1910—Hood or Engine Enclosure
1921—Grille and Grille Housing
Section 20—Safety, Convenience and Miscellaneous
2003—Fire Extinguisher
2004—Horn and Warning Devices
Section 21—Main Hydraulic System
2160—Hydraulic System
Section 30—Winch
3000—Removal and Installation
3015—Controls Linkage
3025—Input Drive Shafts and U-Joints
3050—Drive and Clutch
Section 32—Bulldozers (Stacking & Trail building Blades)
3201—Blades
3215—Controls Linkage
3260—Hydraulic System
Section 37—Arch or Boom
3740—Frames
Section 38—Grapple
3803—Grapple Mechanism
3815—Grapple Control
3840—Frames
3860—Hydraulic System
Section 99—Dealer Fabricated Tools
9900—Dealer Fabricated Tools
Operation and Test Manual (TM1599)
Section 9000—General Information
Group 01—Safety Information
Group 02—General Specifications
Group 03—Torque Values
Group 04—Fuels and Lubricants
Section 9005—Operational Checkout
Group 10—Operational Checks
Section 9010—Engine
Group 05—Theory of Operation
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests
Section 9015—Electrical System
Group 05—System Information
Group 10—System Diagrams
Group 15—Sub-System Diagnostics
Group 20—References
Section 9020—Power Train
Group 05—Theory of Operation
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests
Section 9025—Hydraulic System
Group 05—Theory of Operation
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests
Section 9030—Miscellaneous Components (Winch)
Group 05—Theory
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests
Section 9031—Heating and Air Conditioning
Group 05—Theory of Operation
Group 10—System Operational Checks
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests