John Deere 5440 5460 Forage Harvesters Technical Manual

John Deere 5440 5460 Forage Harvesters Technical Manual

John Deere 5440 5460 Technical Manual

  • Type Of Document: Technical Manual
  • John Deere
  • TM1177
  • Type of equipment: Self-Propelled Forage Harvester
  • Model: 5440, 5460 Serial
  • Number: 425001- Forage Harvesting Machines
  • Serial Number: 425001-

John Deere 5440 and 5460 (SN: 425001-) Forage Harvesters Technical Manual (TM1177)

John Deere 5440 5460 Forage Harvesters Technical Manual

Table of Contents

1. Introduction

  • Introduction

Safety and You

  • Safety Information

2. General

  • Specifications
  • Predelivery, Delivery and After-Sale Services
  • Tune-Up Procedures
  • Lubrication Guide
  • Diagnostic and Testing Procedures
  • Component Separation Procedures
  • Torque Specifications and Special Tools

3. Engine

3.1 6404A OEM Engine

  • General Information
  • Engine Troubleshooting and Diagnostics
  • Cylinder Head, Valves and Camshaft
  • Cylinder Block, Liners, Pistons and Connecting Rods
  • Crankshaft, Main Bearings and Flywheel
  • Lubrication System
  • Cooling System
  • Specifications, Torque Values and Special Tools

3.2 6619A OEM Engine

  • General Information
  • Engine Troubleshooting and Diagnostics
  • Cylinder Head, Valves and Camshaft
  • Cylinder Block, Liners, Pistons and Connecting Rods
  • Crankshaft, Main Bearings and Flywheel
  • Lubrication System
  • Cooling System
  • Specifications, Torque Values and Special Tools

4. Fuel System

  • General Information
  • Fuel System Troubleshooting
  • Fuel Injection System

5. Electrical System

  • General Information and Wiring Diagrams
  • Delcotron Charging System
  • Delco-Remy Starting Circuit
  • John Deere Starting Circuit
  • Lighting and Electrical Components
  • Specifications and Special Tools

6. Power Train

  • Power Train Troubleshooting
  • Hydrostatic Drive
  • Transmission
  • Differential
  • Final Drive
  • Power Rear Wheel Drive
  • Specifications, Torque Values and Special Tools

7. Steering and Brakes

  • Steering and Brake Troubleshooting
  • Steering System
  • Brake System
  • Specifications, Torque Values and Special Tools

8. Hydraulic System

  • General Information and Hydraulic Tests
  • Hydraulic System Troubleshooting
  • Hydraulic Reservoir
  • Hydraulic Pump
  • Hydraulic Control Valves
  • Hydraulic Cylinders
  • Reverse Knife Grinder Motor
  • Breakaway Coupler
  • Spout Control Motor
  • Specifications and Torque Values

9. Machine Functions

  • General Information
  • Machine Troubleshooting
  • Clutch
  • Main Gear Case
  • Fan and Spout
  • Cutterhead, Knife Grinder and Feed Rolls
  • Augers
  • Specifications, Torque Values and Special Tools

10. Operator’s Cab

  • Pressurizer System
  • Air Conditioning System
  • Heater System
  • Specifications, Torque Values and Special Tools

11. Harvesting Units

  • Foot Hay Pickup Unit
  • Row Crop Units
  • Corn Head Attaching Parts
  • Mower Bar Unit
  • Specifications and Torque Values

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