
John Deere 6403 6603 Tractors Operation and Test Manual TM6025
The John Deere 6403 6603 Tractors Operation and Test Manual provides detailed operation, testing, diagnostic, and adjustment information for the 6403 and 6603 tractor models in North America. It covers general information, observable symptoms, engine systems, fuel and air systems, electrical systems, power train, mechanical front wheel drive, brakes, hydraulics, steering, operator’s cab, and dealer fabricated tools. The manual includes operational checkouts, system diagnosis and tests, component information, wiring schematics, transmission and clutch diagnostics, MFWD systems, hydraulic rockshaft and selective control valves, and steering system diagnostics.
Specifications: SM
- Brand: John Deere 6000 Series Tractors
- Type of Document: Operation and Test Manual
- Type of Equipment: Tractor
- Region: North America
- Model: 6403, 6603
- Manual Number: TM6025
- Language: English
- Format: PDF

Details:
Table of Contents
Introduction
- Foreword
General
- Safety
- Tractor Component Identification
- Specifications
- Diagnostic and Testing Procedures
- Electrical System Operational Checkout
- Power Train System Operational Checkout
- Mechanical Front Wheel Drive System Operational Checkout
- Brake System Operational Checkout
- Selective Control Valve System Operational Checkout
- Rockshaft System Operational Checkout
- Steering Operational Checkout
Observable Symptoms
- Engine Operation and Tests
- Fuel/Air Operation and Test
- Electrical System Diagnosis and Tests
- Power Train Operation and Tests
- Mechanical Front Wheel Drive System Diagnosis and Tests
- Brakes System Diagnosis and Tests
- Hydraulic System Diagnosis and Test
- Steering System Diagnosis and Tests
Engine System Diagnosis and Tests
- Engine Diagnostics General Information
- Test Procedures and Adjustments
- Cooling System
- 4045 Engine Operation
- 6068 Engine Operation
- Component Information
Fuel/Air Operation and Tests
- General Information
- Test Procedures and Adjustments
- Air Intake System Diagnostics
- Fuel System Diagnosis 4045
- Fuel System Diagnosis 6068
- Component Information
Electrical System Diagnostics and Tests
- General Information
- Air Filter Restrictor Indicator Diagnostics
- Alternator and Battery Diagnostics
- Engine Oil Pressure Diagnostics
- Engine Coolant Temperature Diagnostics
- Fuel Gauge Diagnostics
- Horn Diagnostics
- Hourmeter/Tachometer Diagnostics
- Instrument Panel Overall Diagnostics
- Lights – Canopy Lights Diagnostics
- Lights-Flood Light Diagnostics
- Lights-Headlight and Instrument Lighting Diagnostics
- Lights-Overall Light Diagnostics
- Lights-Tail Lights Diagnostics
- Lights-Turn Signal Diagnostics
- Lights-Warning Lights Diagnostics
- Manifold Heater Diagnostics
- Power Distribution and Fuse Block Diagnostics
- PTO Indicator Diagnostics
- Starting System – Bypass Start Diagnostics
- Starting System – Injection Pump Advance Timing Diagnostics
- Starting System Normal Diagnostics
- 7-Pin Trailer Outlet Diagnostics
- Circuit Code Listing
- Connector Information
- Connector Repair Procedures
Electrical System Operation, Test & Adjust (Cab Tractors)
- Component Location
- Theory of Operation
- Diagnosis, Test and Adjust
- Wiring Schematics
Power Train System Diagnosis and Tests
- General Information
- Test Procedures and Adjustments
- Power Train Overall
- Clutch Diagnostics
- Differential Diagnostics
- Differential Lock Diagnostics
- Final Drive Diagnostics
- Transmission Power Flow Diagnostics
- Top Shaft Synchronized Transmission Diagnostics
- Rear PTO Diagnostics
- Lube Circuit
- Clutch Interlock
- Component Information
Mechanical Front Wheel Drive System Diagnosis and Tests
- General Information
- MFWD Adjustments
- MFWD Overall Diagnostics
- Mechanical Front Wheel Drive Front Axle Diagnostics
- MFWD Drop Gear Box
- Component Information
Brakes System Diagnosis and Test
- General Information
- Test Procedures and Adjustments
- Brake System Diagnostics
- Component Identification
Hydraulic System Diagnosis and Tests
- General Information
- Test Procedures and Adjustments
- Basic Hydraulic System Overall Diagnostics
- Rockshaft System Diagnostics
- Selective Control Valve System Diagnostics
- Component Information
Steering System Diagnosis and Tests
- General Information
- Test Procedures and Adjustments
- Steering System Diagnostics
- Component Information
Operator’s Cab
- Operational Tests
- Tests and Adjustments
- Operation
Dealer Fabricated Tools
- Dealer Fabricated Tools



