John Deere 9R 390 9R 440 9R 490 9R 540 9R 590 9R 640 9RX 490 9RX 540 9RX 590 9RX 640 Tractors Operation and Test Manual TM164819

John Deere 9R 390 9R 440 9R 490 9R 540 9R 590 9R 640 9RX 490 9RX 540 9RX 590 9RX 640 Tractors Operation and Test Manual TM164

John Deere 9R 390 9R 440 9R 490 9R 540 9R 590 9R 640 9RX 490 9RX 540 9RX 590 9RX 640 Tractors Operation and Test Manual TM164819

The John Deere 9R 390 9R 440 9R 490 9R 540 9R 590 9R 640 9RX 490 9RX 540 9RX 590 9RX 640 Tractors Operation and Test Manual provides detailed operation, testing, and diagnostic information for the 9R 390, 9R 440, 9R 490, 9R 540, 9R 590, 9R 640, 9RX 490, 9RX 540, 9RX 590, and 9RX 640 tractor models. It covers general information, diagnostic trouble codes, observable symptoms and system diagnostics, engine systems, fuel and air intake, exhaust and cooling systems, electrical systems, electronic control units, PowerShift transmission, drivetrain, brakes, steering, hydraulics, suspension, and the operator’s station. The manual includes diagnostic schematics, control software addresses, electrical component information, PowerShift transmission and drivetrain testing, hydraulic diagnostics, suspension systems, HVAC and seat systems, and installation test equipment.

Specifications: SM

  • Brand: John Deere 8000-9000 Series Tractors
  • Type of Document: Operation and Test Manual
  • Type of Equipment: 4WD Articulated Tractor, Articulated Tracked Tractor
  • Model: 9R 390, 9R 440, 9R 490, 9R 540, 9R 590, 9R 640, 9RX 490, 9RX 540, 9RX 590, 9RX 640
  • Manual Number: TM164819
  • Language: English
  • Format: PDF

John Deere 9R 390 9R 440 9R 490 9R 540 9R 590 9R 640 9RX 490 9RX 540 9RX 590 9RX 640 Tractors Operation and Test Manual TM164819

Details:

Table of Contents

Introduction

  • Foreword

General Information

  • Safety
  • General References
  • References for Technical Information
  • Diagnostic Philosophy

Diagnostic Trouble Codes

  • Armrest Interface Control Software Diagnostic Trouble Codes (AIC)
  • Automatic Temperature Control Software Diagnostic Trouble Codes (ATC)
  • Chassis Control Software Diagnostic Trouble Codes (CCU)
  • Cab Load Center Software Diagnostic Trouble Codes (CLC)
  • Premium App Radio Control Software Diagnostic Trouble Codes (CRH)
  • Radio Control Software Diagnostic Trouble Codes (CRU)
  • Reconfigurable Controls Interface Control Software Diagnostic Trouble Codes (CSA)
  • Aptiv Radio Control Software Diagnostic Trouble Codes (DE7)
  • Engine Control Software Diagnostic Trouble Codes (ECU)
  • Engine Control Module (ECM)
  • Engine Interface Control Software Diagnostic Trouble Codes (EIC)
  • ActiveSeatII Control Software Diagnostic Trouble Codes (ESU)
  • Front Console Control Software Diagnostic Trouble Codes (FCC)
  • Front Driveshaft Health Control Unit (FDH)
  • StarFire 6000 Diagnostic Trouble Codes (GR6)
  • Hitch Control Software Diagnostic Trouble Codes (HCC)
  • Hitch Valve Control Software Diagnostic Trouble Codes (HV1)
  • Vehicle Security Control Software Diagnostic Trouble Codes (ICA)
  • Implement Receiver StarFire 6000 Implement Diagnostic Trouble Codes (IR6)
  • JDLink Control Software Diagnostic Trouble Codes (JDL)
  • StarFire 6000 Integrated Receiver Diagnostic Trouble Codes (MG1)
  • Control Software Diagnostic Trouble Codes (MFC)
  • Operator Interface Control Software Diagnostic Trouble Codes (OIC)
  • Primary Display Control Software Diagnostic Trouble Codes (PDU)
  • PowerShift Transmission Control Software Diagnostic Trouble Codes (PTP)
  • Roof Lighting Control Software Diagnostic Trouble Codes (RLC)
  • Rear PTO Control Software Diagnostic Trouble Codes (RPT)
  • SCV Control Software Diagnostic Trouble Codes (SCC)
  • Suspended Front Axle Control Software Diagnostic Trouble Codes (SFA)
  • SV_Rear – SV1-8 Rear SCVs Control Software Diagnostic Trouble Codes (SV Rear)
  • TEC_TEI – Tractor Equipment Control Software Diagnostic Trouble Codes (TEC and TEI)
  • Powershift Transmission Shift Control Software Diagnostic Trouble Codes (TIP)
  • Vehicle Load Center Control Software Diagnostic Trouble Codes (VLC)
  • Virtual Terminal Implement Control Software Diagnostic Trouble Codes (VTI)
  • Virtual Terminal Vehicle Control Software Diagnostic Trouble Codes (VTV)
  • XMA_XSA_XMB_XSB – ActiveCommand Steering (ACS) Control Software Diagnostic Trouble Codes (XMA, XSA, XMB, and XSB)
  • XMC_XSC – AutoTrac Steering Control Software Diagnostic Trouble Codes (XMC and XSC)

Observable Symptom and System Diagnostics

  • General Information
  • Fuel, Air Intake, Exhaust, and Cooling
  • Electrical
  • Electronic Control Unit
  • PowerShift Transmission (PST)
  • Drivetrain
  • Brakes
  • Steering
  • Hydraulics
  • Suspension
  • Operator Station

Engine

  • General Information
  • Theory of Operation
  • Diagnostic Tests and Adjustments

Engine Component Information

  • General Information
  • Engine Component Location

Fuel, Air Intake, Exhaust, and Cooling

  • General Information
  • Theory of Operation
  • Schematic

Fuel, Air Intake, Exhaust, and Cooling Component Information

  • General Information
  • Fuel, Air Intake and Exhaust System Component Location
  • Cooling System Component Location

Electrical

  • General Information
  • Theory
  • Diagnostic Schematics
  • Starter Motor and Charging Circuit
  • Road Lighting
  • Field Lighting
  • Interior Lighting
  • Turn-Signal and Warning Lights
  • Operator Seat
  • HVAC
  • Audible Alerts
  • Radio
  • Accessories
  • Power Outlet Sockets
  • Window Wipers
  • Remote Mirrors
  • Front Console Controls
  • Armrest Controls
  • GreenStar Display and Implement CAN Bus
  • Radar
  • JDLink / ServiceADVISOR Remote
  • Engines
  • Immobilizer
  • Differential Lock and Axle
  • Rear PTO
  • Transmission Common Functions
  • PowerShift Transmission (PST)
  • Rear SCV’s and Rear Hitch
  • Display
  • Controller Area Network (CAN)
  • Suspended Front Axle
  • Trailer Brakes
  • Secondary Brakes
  • Service Brakes
  • Steering
  • Ground Connections
  • Electronic Control Units

Electronic Control Units

  • General Information
  • Interactive Tests and Calibrations
  • Armrest Interface Control Software Readings (AIC)
  • Automatic Temperature Control Software Readings (ATC)
  • Chassis Control Software Addresses (CCU)
  • Cab Load Center Control Software Addresses (CLC)
  • Radio Communications Control Software Addresses (CRH)
  • Radio Control Software Addresses (CRU)
  • Auxiliary Control Software Addresses (CSA)
  • Radio Communications Control Software Addresses (DE7)
  • Engine Control Module Software Addresses (ECM)
  • Engine Control Software Addresses (ECU)
  • Engine Interface Control Software Addresses (EIC)
  • ActiveSeat II Control Software Addresses (ESU)
  • Front Console Control Software Readings (FCC)
  • Front Driveshaft Health Control Unit (FDH)
  • StarFire 6000 Addresses (GR6)
  • Hitch Control Software Addresses (HCC)
  • Hitch Valve Control Software Addresses (HV1)
  • Vehicle Security Control Software Addresses (ICA)
  • StarFire 6000 Implement Receiver Addresses (IR6)
  • JDLink Control Software Addresses (JDL)
  • MFC Control Software Addresses (MFC)
  • StarFire Integrated 6000 Addresses (MG1)
  • Operator Interface Control Software Addresses (OIC)
  • Primary Display Control Software Addresses (PDU)
  • PowerShift Transmission Control Software Addresses (PTP)
  • Roof Lighting Control Software Addresses (RLC)
  • Rear PTO Control Software Addresses (RPT)
  • SCV Control Software Addresses (SCC)
  • Suspended Front Axle Control Software Addresses (SFA)
  • SV_Rear – SV1-8 Rear SCVs Control Software Addresses
  • TEC_TEI – Tractor Equipment Control Software Addresses (TEC and TEI)
  • Powershift Transmission Shift Control Software Addresses (TIP)
  • Vehicle Load Center Control Software Addresses (VLC)
  • Virtual Terminal Implement Control Software Addresses (VTi)
  • Virtual Terminal Vehicle Control Software Addresses (VTV)
  • XMA_XSA_XMB_XSB – ActiveCommand Steering (ACS) Control Software Addresses (XMA, XSA, XMB, and XSB)
  • XMC_XSC – AutoTrac Steering Control Software Addresses (XMC and XSC)

Electrical Component Information

  • General Information
  • Electrical Assemblies
  • Sensors
  • Condensors/Capacitors
  • Lights
  • Fuses
  • Charging
  • Monitoring Devices
  • Relays
  • Motors
  • Resistors
  • Switches
  • Diodes
  • Wiring Harnesses
  • Wiring Harnesses – Battery Cables
  • Wiring Harnesses – Antennas, Ethernet, Monitor, USB
  • Interconnects
  • Ground Points
  • Electronically Actuated Mechanical Devices

PowerShift Transmission (PST)

  • General Information
  • Operational and Preliminary Checks
  • Theory of Operation
  • Schematic
  • Diagnostic Tests and Adjustments

Drivetrain

  • General Information
  • Operational and Preliminary Checks
  • Theory of Operation
  • Schematic
  • Diagnostic Tests and Adjustments

Drivetrain Component Information

  • General Information
  • PowerShift Transmission (PST) Components
  • Drivetrain Components

Brakes

  • General Information
  • Operational and Preliminary Checks
  • Theory of Operation
  • Schematic
  • Diagnostic Tests and Adjustments

Steering

  • General Information
  • Operational and Preliminary Checks
  • Theory of Operation
  • Schematic
  • Diagnostic Tests and Adjustments
  • Observable Symptom Diagnosis

Steering and Brakes Component Information

  • General Information

Hydraulics

  • General Information
  • Operational and Preliminary Checks
  • Theory of Operation
  • Schematic
  • Diagnostic Tests and Adjustments

Hydraulics Component Information

  • General Information
  • Accumulators
  • Clutches/Cylinders/Pistons
  • Check Valves
  • Filters/Screens
  • Hydraulic Assemblies
  • Heat Exchangers
  • Miscellaneous Components
  • Orifices
  • Pumps
  • Reservoirs/Tanks
  • Valves
  • Mechanical Assemblies
  • Diagnostic Receptacles/Couplers
  • Plugged Ports

Suspension

  • General Information
  • Operational and Preliminary Checks
  • Theory of Operation
  • Schematic
  • Diagnostic Tests and Adjustments

Suspension Component Information

  • General Information

Operator’s Station

  • General Information
  • HVAC Operational and Preliminary Checks
  • HVAC System Theory of Operation
  • HVAC Schematic
  • HVAC Diagnostic Tests and Adjustments
  • Seat Operational and Preliminary Checks
  • Seat Theory of Operation
  • Seat Schematic

Operator’s Station Component Information

  • General Information
  • Operator Station Components

Tools

  • General Information
  • Dealer Fabricated Tools
  • Fuel, Air Intake, Exhaust, and Cooling-Install Test Equipment
  • PowerShift Transmission (PST)-Install Test Equipment
  • Steering-Install Test Equipment
  • Hydraulics-Install Test Equipment
  • Suspension-Install Test Equipment
  • Cab-Install Test Equipment

APPENDIX

  • Section 250A
  • Section 250B
  • Section 260A
  • Section 260B

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