Volvo A30 BM Service Repair Manual PDF
- Manual Included:
- Repair Service Manual: 663 Pages
- Specifications:
- Brand: Volvo
- Model: A30 BM
- Type: Articulated Dump Truck
- Manuals: Repair Service Manual
- Publication Numbers:Ref. No 609543 3090
- Language: English
- Format: PDF
📑 A30 BM Service Information: Table of Contents
1. GENERAL DESCRIPTION & COMPLETE MACHINE
- General Specifications
- Standard Parts & Tools
- Service General: Common info (171 – 179)
- Safety Equipment: Components without their function group
- Post-Service Protocol: Procedures for completed service or long-term storage
2. Engine (mounting, lubrication, fuel, & cooling)
210 Engine Installation
- Engine General: Common info (211 – 218)
- Internal Components:
- Valve mechanism
- Engine transmission (Camshaft)
- Crankshaft, connecting rod, vibration damper, and flywheel
- Flywheel housing with PTO (Removal/Installation)
- Engine Mounting
220 Lubricating System
- General info (221 – 224)
- Oil pump and lines
- Oil filter and filter housing
230 Fuel System
- General info (233 – 238)
- Fuel pump, filters, and strainers
- Fuel tank and filling pump
- Injection pump, regulator, and pump companion
- Testing & Adjusting:
- Engine speed check (Service Display Unit – Serial 1706–)
- Low/High idling speeds (Service Display Unit)
- Injectors and delivery pipes
250 Inlet & Exhaust Systems
- Exhaust brake
- Turbocharger
- Air cleaner, connections, and pre-heater
260 Cooling System
- General info (261 – 269)
- Radiator mounting and connections
- Coolant pump and thermostat
- Fan, shroud, coupling, and hydraulic motor (leakage checking)
Volvo A30 BM Electrical Information System
3. ELECTRICAL & INFORMATION SYSTEMS
- 300 Comprehensive Electrical Info
- 310 Battery & Energy Storage: Mounting and parts
- 320 Alternator: Charging, converter, and drive systems
- 330 Starting System: Starter motor and solenoid
- 350 Lighting: Bulbs, front lighting, parking/day running lights
- 370 Distribution: Cable, fuse, relay, and distribution boxes
- 380 Instruments: Sensors, warning units, and display units (383 – 387)
Volvo A30 BM Power Transmission Manual
4. POWER TRANSMISSION
- 410 General Transmission Info (410 – 436)
- 420 Clutch & Torque Converter: Hydrodynamic coupling
- 430 Hydraulic Control:
- Connector EH resistance measuring (Tools 11 668 001/002)
- Speed sensor signal troubleshooting (SE3/SE4)
- Retarder pressure regulator adjustment (Serial -1705 / 1706-)
- 440 Gearbox: Main gearbox and distributing gearbox
- 450 Propeller Shafts: Complete assembly
- 460 Axles: Front axle, Rear axle 1, Rear axle 2, and Differential locks
- 480 Power Take-Off (PTO): Engine/Gearbox interface (ART)
5. BRAKE SYSTEM
- 500 Comprehensive Brake Info
- 510 Wheel Brakes: Front/Rear dry brakes (511 – 519)
- 520 Hydraulic Brake System: Brake valve
- 550 Parking Brake: Mechanical control, propeller shaft brake, servo applying
- 560 Compressed Air: Compressor, regulator, anti-freeze, and tanks
- 590 Miscellaneous: Retarder units
Volvo A30 BM Steering Manual
6. STEERING
- 640 General Steering Info (641 – 647)
- Components: Steering gear, linkage, and track rods
- Hydraulics: Max oil pressure check/adjustment (Steering & Tipping)
- Safety: Supplementary steering systems
7. FRAME, SUSPENSION & WHEELS
- 710 Frame: Complete assembly (711 – 718)
- 720 Suspension: Hollow rubber springs and bump stops
- 730 Frame Link: Bearings and frame link grader
- 740 Axle Suspension: Bogie suspension and movable member systems
- 770 Wheels: Tyres, hubs, and drums
8. CAB & EXTERIOR
- 810 Engine Hood: Assembly and mudguards
- 820 Trim & Glass: Outside parts and sealing moulding
- 830 Interior: Driver and instructor seating
- 870 Air Conditioning (HVAC):
- Heating and cooling units
- R134a Procedures: Emptying, vacuuming, and filling (Tools FRS-10GS / 11 666 070)
9. HYDRAULICS & LOAD CARRIER
- 910 Working Hydraulics: Tanks, lines, pumps, and internal leakage tests
- 920 Load Carrier:
- Hauler/Platform body and heating
- Tipping cylinders (Piston rod seal replacement with tools 999 3579/B)
