Repair manual Caterpillar D6M Track-Type Tractor XL Power Shift with 3116 Engine
Format: PDF
Type: Service Manual
Pages: 6762
Size: 281 Mb
No.: 6LR00001-UP
6LR00001-UP
**3114, 3116 & 3126 MUI Engine Governors – Complete Service Library**
**Governor Systems & Components**
Governor Identification – Introduction
Governor Performance Data
Governor Speed Circuit
Governor Limiting Circuit (Types I, II, III & IV)
Governor Limiting Circuit (Types V, VI & VII)
Governor Servo (Types I, III, IV, V, VI & VII)
Governor Bias Spring (Most Types IV, V & VI)
Governor Bumper Spring (Some Type IV)
Torque Limiter Device (Some Type V)
Dashpot (Types I, III, IV, V, VI & VII)
Dual Horsepower (Type VI)
Dual Horsepower (Type VII)
Fuel Ratio Control (Types I & IV)
Fuel Ratio Control (Types V, VI & VII)
Fuel Shutoff Solenoid
Fuel Transfer Pump
**Governor Overhaul Procedures by Type**
Type I – Teardown & Rebuild
Type II – Teardown & Rebuild
Type III – Teardown, Rebuild & Inspection
Type IV – Teardown & Rebuild
Type V – Teardown, Rebuild & Calibration
Type VI – Teardown, Rebuild, Inspection & Calibration
Type VII – Teardown, Rebuild, Inspection & Calibration
Types I, II & Some III – Calibration
Types IV & Some III – Calibration
Types I, II, IV & V – Inspection
**Throttle Lever & Bench Calibration**
Throttle Lever (Types IV, V, VI, VII & Some III) – Removal & Installation
Throttle Lever Orientation (Types IV, V, VI, VII & Some III)
Governor Installation on 1U7326 – Calibration
Calibration Bench Preparation for Testing
Setting Governor Load Stop Dimension for More Than 9.00
Specifications
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**37-MT, 41-MT & 42-MT Series Starting Motors – Service Manual**
Component Description
General Information
Normal Operation
Service Tools
Starting Motor Overview
37-MT & 41-MT – Teardown
37-MT & 41-MT – Rebuild
42-MT – Teardown
42-MT – Rebuild
Brush & Brush Holder Inspection
Pinion Clearance Adjustment
No Load Testing
Starting Motor Solenoid Testing
Starting Motor Does Not Turn or Turns Slowly
Engine Does Not Crank with Starting Motor On & Pinion Engaged
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**561N, 572R Series II & 572R Pipelayers and D10R, D11R, D5M, D5N, D6M, D6N, D6R, D6R Series II, D7R, D7R Series II & D8R Series II Track-Type Tractors – Power Train Electronic Control System**
**General Information**
General Information
Glossary of Electrical Terms
System Operation
System Schematic
Electronic Control Module (Power Train)
Diagnostic Capabilities
Electrical Component & Connector Locations
Electrical Connector Inspection
Service Tools
Using Caterpillar Electronic Technician to Determine Diagnostic Codes
Using Caterpillar Monitoring System to Determine Diagnostic Codes
Related Operations of the Caterpillar Monitoring System
Related Operations of the Vital Information Display System
**Diagnostic Codes & Events**
Diagnostic Code List
MID 113 – CID 0070 – FMI 02
MID 113 – CID 0075 – FMI 03
MID 113 – CID 0075 – FMI 04
MID 113 – CID 0168 – FMI 03
MID 113 – CID 0168 – FMI 04
MID 113 – CID 0177 – FMI 03
MID 113 – CID 0177 – FMI 04
MID 113 – CID 0190 – FMI 02
MID 113 – CID 0248 – FMI 09
MID 113 – CID 0254 – FMI 12
MID 113 – CID 0254 – FMI 13
MID 113 – CID 0269 – FMI 03
MID 113 – CID 0269 – FMI 04
MID 113 – CID 0298 – FMI 02
MID 113 – CID 0299 – FMI 08
MID 113 – CID 0299 – FMI 13
MID 113 – CID 0368 – FMI 02
MID 113 – CID 0468 – FMI 08
MID 113 – CID 0490 – FMI 02
MID 113 – CID 0573 – FMI 08
MID 113 – CID 0573 – FMI 13
MID 113 – CID 0618 – FMI 02
MID 113 – CID 0621 – FMI 02
MID 113 – CID 0622 – FMI 02
MID 113 – CID 0623 – FMI 02
MID 113 – CID 0623 – FMI 07
MID 113 – CID 0650 – FMI 02
MID 113 – CID 0668 – FMI 12
MID 113 – CID 0671 – FMI 02
MID 113 – CID 0672 – FMI 02
MID 113 – CID 0673 – FMI 02
MID 113 – CID 0674 – FMI 02
MID 113 – CID 0675 – FMI 02
MID 113 – CID 0676 – FMI 08
MID 113 – CID 0677 – FMI 08
MID 113 – CID 0681 – FMI 03
MID 113 – CID 0681 – FMI 05
MID 113 – CID 0681 – FMI 06
MID 113 – CID 0689 – FMI 03
MID 113 – CID 0689 – FMI 05
MID 113 – CID 0689 – FMI 06
MID 113 – CID 0690 – FMI 03
MID 113 – CID 0690 – FMI 05
MID 113 – CID 0690 – FMI 06
MID 113 – CID 0691 – FMI 03
MID 113 – CID 0691 – FMI 05
MID 113 – CID 0691 – FMI 06
MID 113 – CID 0691 – FMI 07
MID 113 – CID 0692 – FMI 03
MID 113 – CID 0692 – FMI 05
MID 113 – CID 0692 – FMI 06
MID 113 – CID 0692 – FMI 07
MID 113 – CID 0693 – FMI 03
MID 113 – CID 0693 – FMI 05
MID 113 – CID 0693 – FMI 06
MID 113 – CID 0693 – FMI 07
MID 113 – CID 0694 – FMI 03
MID 113 – CID 0694 – FMI 05
MID 113 – CID 0694 – FMI 06
MID 113 – CID 0694 – FMI 07
MID 113 – CID 0695 – FMI 03
MID 113 – CID 0695 – FMI 05
MID 113 – CID 0695 – FMI 06
MID 113 – CID 0695 – FMI 07
MID 113 – CID 0697 – FMI 03
MID 113 – CID 0697 – FMI 05
MID 113 – CID 0697 – FMI 06
MID 113 – CID 0698 – FMI 03
MID 113 – CID 0698 – FMI 05
MID 113 – CID 0698 – FMI 06
MID 113 – CID 0699 – FMI 03
MID 113 – CID 0699 – FMI 05
MID 113 – CID 0699 – FMI 06
MID 113 – CID 0718 – FMI 07
MID 113 – CID 0722 – FMI 03
MID 113 – CID 0722 – FMI 05
MID 113 – CID 0722 – FMI 06
MID 113 – CID 1327 – FMI 08
MID 113 – CID 1328 – FMI 08
MID 113 – CID 1329 – FMI 02
MID 113 – CID 1330 – FMI 02
MID 113 – CID 1488 – FMI 03
MID 113 – CID 1488 – FMI 05
MID 113 – CID 1488 – FMI 06
MID 113 – CID 1870 – FMI 03
MID 113 – CID 1870 – FMI 04
MID 113 – CID 1933 – FMI 03
MID 113 – CID 1933 – FMI 05
MID 113 – CID 1933 – FMI 06
MID 113 – CID 1934 – FMI 03
MID 113 – CID 1934 – FMI 05
MID 113 – CID 1934 – FMI 06
**Symptom Troubleshooting**
Air Inlet Heater Does Not Perform Additional Heating Cycles
Air Inlet Heater Does Not Turn Off
Air Inlet Heater Does Not Turn On
Air Inlet Heater Performs Additional Heating Cycles
Backup Alarm Always Off
Backup Alarm Always On
Blade Control Lever Does Not Stay in Float Position
Power Supply Circuit of Electronic Control Module
Quick Left Turn Does Not Function
Quick Right Turn Does Not Function
Transmission Does Not Downshift
Transmission Does Not Upshift
**Components & Calibration**
Backup Alarm
Calibration
Calibration Operation
Cat Data Link
Indicators
Relays
Sensors
Solenoid Valves
Speed Sensor Adjustment
Switches
Warning Operation
Electronic Control Module (ECM) – Flash Programming
Electronic Control Module (ECM) – Replacement
Wiring Harness (Open Circuit) Testing
Wiring Harness (Short Circuit) Testing
—
**Air Conditioning & Heating R134a for All Caterpillar Machines – Diagnostic & Repair Guide**
**System Identification & Components**
General Information
Identifying the Refrigerant
Identifying the Air Conditioning System
Identifying the Heating System
Refrigerant Compressor
Refrigerant Condenser
Refrigerant Receiver-Dryer
Refrigerant Expansion Valve
Refrigerant Expansion Valve System
Refrigerant Orifice Tube System
Refrigerant Orifice Tube Assembly
Refrigerant Accumulator
In-line Refrigerant Dryer
Evaporator Coil
Refrigerant Compressor Protection System
Temperature Control
Pressure Switch (Refrigerant)
Cab Pressurization & Filtration System
Condensate Drainage System
Automatic Temperature Control System (ECM Controlled)
Service Intervals
Glossary of Terms
Required Tools
**Troubleshooting & Diagnosis**
Machine Preparation for Troubleshooting
General Troubleshooting Information
Visual Inspection
Air Conditioning System Troubleshooting
Heating System Troubleshooting
Troubleshooting Heating & Air Conditioning Control System
Automatic Temperature Control Panel Troubleshooting – 584
Troubleshooting Condensate Drainage System
**Testing & Adjusting**
Machine Preparation for Testing & Adjusting
Air Conditioning Performance Testing
Refrigerant Leakage Testing
Manifold Gauge Set (Refrigerant) – Installation & Removal
Refrigerant Recovery
Refrigerant System Flushing
Refrigerant Oil Testing
Refrigerant Compressor Testing
Refrigerant System Evacuation
Refrigerant System Charging
Compressor Protection System Testing
Electronic Heat Control Testing
Heater Performance Testing
Heating & Air Conditioning Service Publications
**Disassembly & Assembly**
Machine Preparation for Disassembly & Assembly
Air Conditioner Lines – Removal & Installation
Refrigerant Compressor – Removal & Installation
Refrigerant Accumulator – Removal & Installation
Refrigerant Expansion Valve – Removal & Installation
Refrigerant Receiver-Dryer – Removal & Installation
In-Line Refrigerant Dryer – Removal & Installation
Refrigerant Orifice Tube Assembly – Removal & Installation
System Capacities for Refrigerant (Off-Highway Trucks)
System Capacities for Refrigerant (Motor Graders)
—
**Alternator – Delco 21SI – Service & Repair Manual**
Alternator Overview
Alternator – Teardown
Alternator – Rebuild
Brush Length Inspection
Capacitor Testing
Charging System
Component Description
Diode Assembly Testing
Field Winding Testing
General Information
Insulated Screw Inspection
Normal Operation
Rectifier Testing
Regulator Testing
Residual Magnetism Restoration
Service Tools
Stator Testing
—
**Alternator – Delco 27SI – Service & Repair Manual**
Alternator Overview
Alternator – Teardown
Alternator – Rebuild
Brush Length Inspection
Capacitor Testing
Charging System
Component Description
Diode Assembly Testing
Field Winding Testing
General Information
Insulated Screw Inspection
Normal Operation
Rectifier Testing
Regulator Testing
Residual Magnetism Restoration
Service Tools
Stator Testing
—
**Caterpillar Advanced Ride Management (CARM) Seat Suspension System**
Component Descriptions
General Information
Troubleshooting
—
**Cat Monitoring System – Diagnostic & Repair Manual**
**General Information**
General Information
Glossary of Terms
Component Description
Display Components
Main Display Module
Quad Gauge Module
Speedometer/Tachometer Module
System Schematic
Diagnostic Capabilities
Electrical Component & Connector Locations
Electrical Connector Inspection
Service Tools
Using Caterpillar Electronic Technician to Determine Diagnostic Codes
Using Caterpillar Monitoring System to Determine Diagnostic Codes
**Display Modes & Operation**
Normal Mode
Service Mode
Calibration Mode
Component Status Mode
Digital Tattletale Mode
Tattletale Mode
Numeric Readout Mode
Odometer Mode
Scrolling Mode
Service Meter Mode
Tachometer Mode
Units Mode
Gear Display Mode
Charge Pressure Display Mode
Charging System Display Mode
Engine Oil Pressure Display Mode
Harness Code Mode
System Self Test
Modes of Operation
Warning Operation
**Components & Sensors**
Action Alarm
Action Lamp
Alert Indicator Description
Fuel Level Sender
Harness Code
Main Display Module – Flash Programming
Main Display Module Initialization – Adjustment
Module Replacement
Pulse Width Modulated Sensor
Senders
Sensor Dynamic Operation
Sensor Signal Voltage
Sensors
Speedometer/Tachometer Module
Switch Circuits
Switches
Temperature Sender
Related Components
Connector Contact Description of Main Display Module
**Diagnostic Codes**
Diagnostic Code List
MID 030 – CID 0096 – FMI 03
MID 030 – CID 0096 – FMI 04
MID 030 – CID 0096 – FMI 08
MID 030 – CID 0100 – FMI 08
MID 030 – CID 0110 – FMI 04
MID 030 – CID 0110 – FMI 08
MID 030 – CID 0177 – FMI 04
MID 030 – CID 0177 – FMI 08
MID 030 – CID 0248 – FMI 02
MID 030 – CID 0263 – FMI 03
MID 030 – CID 0263 – FMI 04
MID 030 – CID 0271 – FMI 03
MID 030 – CID 0271 – FMI 05
MID 030 – CID 0271 – FMI 06
MID 030 – CID 0280 – FMI 04
MID 030 – CID 0324 – FMI 03
MID 030 – CID 0324 – FMI 05
MID 030 – CID 0324 – FMI 06
MID 030 – CID 0600 – FMI 03
MID 030 – CID 0600 – FMI 04
MID 030 – CID 0600 – FMI 08
MID 030 – CID 0819 – FMI 02
MID 030 – CID 0821 – FMI 03
MID 030 – CID 0821 – FMI 04
MID 030 – CID 0826 – FMI 03
MID 030 – CID 0826 – FMI 04
MID 030 – CID 1045 – FMI 08
MID 030 – CID 1425 – FMI 08
**Symptom Troubleshooting**
Alert Indicator Is Always Flashing
Alert Indicator Never Flashes
Charging System
Wiring Harness (Open Circuit) Testing
Wiring Harness (Short Circuit) Testing
—
**Comfort Series Seat for Caterpillar Machines – Service Manual**
**General Information**
General Information
Component Descriptions
Serial Number Effectivity
Seat Maintenance Interval Schedule
**Seat Controls & Suspension Systems**
Comfort Seat Controls
Comfort Seat Air Suspension with Air Compressor
Comfort Seat Air Suspension with System Air
Air Suspension with Air Valve Knob Height Adjustment
Air Suspension with Toggle Switch Height Adjustment
**Disassembly & Assembly Procedures**
Comfort Seat with Front Controls – Teardown & Rebuild
Comfort Seat with Lumbar Option & Side Controls
Comfort Seat with Lumbar, Side Controls & Slide Swivel
Air Suspension with System Air – Teardown & Rebuild
Mechanical Suspension with Fixed Damper – Teardown & Rebuild
Mechanical Suspension with Variable Damper – Teardown & Rebuild
Optimized Seat Air Suspension with Air Compressor
Optimized Seat Controls
Optimized Seat with Front Controls
Optimized Seat with Lumbar, Side Controls & Slide Swivel
Swivel Seat – Teardown & Rebuild
**Troubleshooting**
Troubleshooting
Troubleshooting Chart
—
**Contour Series Seat – Service Manual**
**Suspension & Control Systems**
Air Suspension with Air Valve Knob Height Adjustment
Air Suspension with Toggle Switch Height Adjustment
Air Suspension with System Air – Teardown & Rebuild
Contour Seat Air Suspension with Air Compressor
Contour Seat Air Suspension with Air System
Contour Seat Controls
Mechanical Suspension
**Disassembly & Assembly Procedures**
Contour Seat with Front Controls – Teardown & Rebuild
Contour Seat with Lumbar Option & Side Controls
Mechanical Suspension with Fixed Damper – Teardown & Rebuild
Mechanical Suspension with Variable Damper – Teardown & Rebuild
Swivel Seat – Teardown & Rebuild
**Troubleshooting**
Troubleshooting Chart
—
**D6M Track-Type Tractor Hydraulic System – Service Manual**
General Information
Hydraulic Pump – Piston
Hydraulic Tank & Filter
Implement Control Valve
Signal Resolver Network
Testing & Adjusting
—
**D6M Track-Type Tractor Power Train – Service Manual**
—
**D6M Track-Type Tractor – Operation & Maintenance Manual**
**Foreword & Reference**
Foreword
Additional Reference Material
Caterpillar Reference Material
Product Identification Number, Serial Number & EU’s CE
Model View Illustrations
**Safety Section**
General Hazard Information
Burn Prevention
Crushing Prevention & Cutting Prevention
Fire Prevention & Explosion Prevention
Electrical Storm Injury Prevention
Mounting & Dismounting
**Operating Instructions**
Before Operation
Before Starting Engine
Engine Starting
Engine Starting with Jump Start Cables
Starting with Auxiliary Start Receptacle
Starting Above 0°C (32°F)
Starting Below 0°C (32°F)
After Starting Engine
Operation
Machine Operation Information
Normal Steering
Steering on a Steep Downgrade
Braking System Testing
Changing Direction & Speed
Bulldozing
Ripping
Land Clearing
Equipment Lowering with Engine Stopped
Parking
Stopping the Engine
Leaving the Machine
Lifting & Tying Down the Machine
Shipping the Machine
Towing the Machine
Decommissioning & Disposal
**Monitoring & Controls**
Caterpillar Monitoring System
Gauges
Digital Display Window
Brakes, Indicators & Gauges Testing
Brake Pedal Position
Governor & Decelerator
Transmission Control
Service Brake Control
Parking Brake Control
Steering Clutch & Brake Control
Bulldozer Blade Lift Control
Bulldozer Blade Tilt
Bulldozer Blade Tilt & Angle Control
Bulldozer Blade Tip
Ripper Control
Heating & Air Conditioning Controls
Light Switches
Horn
Backup Alarm
Seat Adjustment
Seat Adjustment & Seat Belt Inspection
Seat Belt
Mirror
Windows
Cab Door
Windshield Wiper & Washer Control
AM FM Cassette Radio
Lighter
Finger Tip Control (FTC)
Adjustable Armrest
**Maintenance Section**
Maintenance Interval Schedule
Refill Capacities
Lubricant Viscosities
General Hazard Information
Fuel System Priming
Fuel System Primary Filter Clean/Replace
Fuel System Primary Filter/Water Separator Drain
Fuel System Secondary Filter Replace
Fuel Tank Cap & Strainer Cleaning
Fuel Tank Water & Sediment Drain
Cooling System Additive (DEAC) Add
Cooling System Coolant (DEAC) Change
Cooling System Extended Life Coolant Change
Cooling System Extended Life Coolant Extender Add
Cooling System Level Check
Cooling System Water Temperature Regulator Clean/Replace
Radiator Core Cleaning
Radiator Pressure Cap Clean/Replace
Engine Air Filter Primary Element Clean/Replace
Engine Air Filter Secondary Element Replace
Engine Air Precleaner Cleaning
Engine Crankcase Breather Cleaning
Engine Oil & Filter Change
Engine Oil Level Check
Engine Valve Lash & Fuel Injector Timing Check
Oil Filter Inspection
Transmission Oil Level Check
Transmission Oil Change
Transmission Oil Filter Replace
Transmission Magnetic Screen Cleaning
Final Drive Oil Level Check
Final Drive Oil Change
Hydraulic System Oil Level Check
Hydraulic System Oil Change
Hydraulic System Oil Filter Replace
Hydraulic System Case Drain Filter Replace
Pivot Shaft Oil Level Check
Recoil Spring Compartment Oil Level Check
Equalizer Bar Center Pin Lubrication
Equalizer Bar Pins Inspection
Equalizer Bar Pins Lubrication
Bulldozer Power Angling Tilt Hinge Pins Lubrication
Ripper Linkage & Cylinder Bearings Lubrication
Track Adjustment Check
Track Adjustment Adjust
Track Pins Inspection
Track Roller Frame Inspection
Track Roller Frame Guides Inspection
Cutting Edges & End Bits Inspection/Replacement
Ripper Tip & Shank Protector Inspection/Replacement
Air Conditioner Testing
Air Conditioner Belt Inspection/Adjustment/Replacement
Alternator & Fan Belts Inspection/Adjustment/Replacement
Battery Inspection
Battery Recycling
Battery Disconnect Switch
Battery, Battery Cable or Battery Disconnect Switch Replacement
Cab Air Filter Cleaning/Replacement
Circuit Breakers Reset
Fuses Replacement
Ether Starting Aid Cylinder Replacement
Windows Cleaning
Windshield Washer Reservoir Filling
Windshield Wipers Inspection/Replacement
Rollover Protective Structure (ROPS) Inspection
Seat Belt Inspection
Seat Belt Adjustment
Backup Alarm Testing
Hose Clamps
Standard Torque for Worm Drive Band Hose Clamps
Torques for Ground Engaging Tool Bolts
English (SAE) Fasteners
Metric (ISO) Fasteners
Walk-Around Inspection
Warranty Information
Sound Information & Vibration Information
Safety Signs & Labels
Tracks
Service manual Caterpillar D6M Track-Type Tractor XL Power Shift with 3116 Engine
**Disassembly & Assembly – 3114, 3116 & 3126 Engines for Caterpillar Built Machines**
**Cooling & Air Systems**
Aftercooler – Removal & Installation
Air Compressor – Removal & Installation
Air Compressor Drive Gear – Removal & Installation
Belt Tensioner – Removal & Installation
Belt Tightener – Removal & Installation
Fan & Fan Drive – Removal & Installation
Fan Drive – Teardown & Rebuild
Radiator – Removal & Installation
Radiator – Teardown & Rebuild
Water Pump – Removal & Installation
Water Pump – Teardown & Rebuild
Water Temperature Regulator – Removal & Installation
Water Temperature Regulator Housing – Removal & Installation
**Engine Components**
Alternator – Removal & Installation
Bearing Clearance Inspection
Camshaft – Removal & Installation
Camshaft Bearings – Removal & Installation
Camshaft Gear – Removal & Installation
Crankcase Breather – Removal & Installation
Crankshaft – Removal & Installation
Crankshaft Front Seal – Removal & Installation
Crankshaft Gear – Removal & Installation
Crankshaft Main Bearings – Removal & Installation
Crankshaft Rear Seal – Removal & Installation
Crankshaft Rear Seal Carrier – Removal & Installation
Crankshaft Wear Sleeve (Rear) – Removal & Installation
Cylinder Head – Removal & Installation
Electric Starting Motor – Removal & Installation
Engine Balancer Shaft – Removal & Installation
Engine Lifting Bracket – Removal & Installation
Engine Oil Cooler – Removal & Installation
Engine Oil Cooler Bypass Valve – Removal & Installation
Engine Oil Filter Base – Removal, Installation, Teardown & Rebuild
Engine Oil Filter Bypass Valve – Removal & Installation
Engine Oil Pan – Removal & Installation
Engine Oil Pressure Sensor – Removal & Installation
Engine Oil Pump – Removal, Installation, Teardown & Rebuild
Ether Atomizer – Removal & Installation
Exhaust Manifold – Removal & Installation
Flywheel – Removal & Installation
Flywheel Housing – Removal & Installation
Front Cover – Removal & Installation
Fuel Filter Base – Removal & Installation
Fuel Injection Control Linkage – Removal & Installation
Fuel Priming Pump & Primary Fuel Filter – Removal & Installation
Fuel Shutoff Solenoid – Removal & Installation
Fuel Transfer Pump – Removal & Installation
Gear Group (Front) – Removal & Installation
Governor – Removal & Installation
Housing (Front) – Removal & Installation
Inlet & Exhaust Valve Guides – Removal & Installation
Inlet & Exhaust Valve Seat Inserts – Removal & Installation
Inlet & Exhaust Valves – Removal & Installation
Inlet Manifold – Removal & Installation
Lifter Group – Removal & Installation
Piston Cooling Jets – Removal & Installation
Pistons & Connecting Rods – Removal, Installation, Teardown & Rebuild
Rocker Shaft – Teardown & Rebuild
Rocker Shaft & Pushrod – Removal & Installation
Turbocharger – Removal & Installation
Unit Injector – Removal & Installation
Unit Injector Sleeve – Removal & Installation
Valve Mechanism Cover – Removal & Installation
Vibration Damper & Pulley – Removal & Installation
—
**Disassembly & Assembly – D6M Track-Type Tractor Engine Supplement**
Air Cleaner – Removal & Installation
Alternator – Removal & Installation
Bottom Guard – Removal & Installation
Electric Starting Motor – Removal & Installation
Engine & Torque Converter – Removal, Installation, Connection & Separation
Engine Oil Cooler – Removal & Installation
Engine Oil Filter & Base – Removal & Installation
Engine Side Guards – Removal & Installation
Fan & Fan Drive – Removal & Installation
Fan Drive – Teardown & Rebuild
Fuel Filter & Base – Removal & Installation
Fuel Priming Pump – Removal & Installation
Governor Control Linkage & Decelerator – Removal, Installation, Teardown & Rebuild
Hood – Removal & Installation
Muffler – Removal & Installation
Radiator – Removal, Installation, Teardown & Rebuild
Turbocharger – Removal & Installation
Water Pump – Removal, Installation, Teardown & Rebuild
Water Temperature Regulator – Removal & Installation
Repair manual Caterpillar D6M Track-Type Tractor XL Power Shift with 3116 Engine
**Disassembly & Assembly – D6M Track-Type Tractor Machine Systems**
Air Conditioner & Heater Fan Motor – Removal & Installation
Air Conditioner Dryer – Removal & Installation
Battery – Removal & Installation
Bulldozer (VPAT) – Removal & Installation
Bulldozer – Teardown & Rebuild
Bulldozer – Removal & Installation
Bulldozer Angle Cylinder – Removal & Installation
Bulldozer C-Frame – Removal & Installation
Bulldozer Control Valve – Removal, Installation, Teardown & Rebuild
Bulldozer Lift Cylinder (VPAT) – Removal & Installation
Bulldozer Lift Cylinder – Removal & Installation
Bulldozer Lift Cylinder Mounts – Removal & Installation
Bulldozer Tilt Cylinder (VPAT) – Removal & Installation
Bulldozer Tilt Cylinder – Removal & Installation
Cab – Removal & Installation
Fuel Tank – Removal & Installation
Governor Control Linkage & Decelerator – Removal, Installation, Teardown & Rebuild
Hydraulic System Pressure Release
Hydraulic Tank – Removal & Installation
Implement Pump – Removal, Installation, Teardown & Rebuild
Refrigerant Accumulator – Removal & Installation
Refrigerant Compressor – Removal & Installation
Refrigerant Condenser – Removal & Installation
Refrigerant Condenser Fans & Motor – Removal & Installation
Refrigerant Evaporator Core & Heater Core – Removal & Installation
Rollover Protective Structure (ROPS) – Removal & Installation
Seat – Removal & Installation
—
**Disassembly & Assembly – D6M Track-Type Tractor Power Train**
**Drivetrain Components**
Axle Shaft – Removal & Installation
Bevel & Transfer Gears – Teardown & Rebuild
Drawbar – Removal & Installation
Duo-Cone Conventional Seals – Installation
Duo-Cone Floating Seals – Installation
Equalizer Bar – Removal, Installation, Teardown & Rebuild
Final Drive – Removal, Installation, Teardown & Rebuild
Final Drive Planetary Carrier (In Chassis) – Removal & Installation
Final Drive, Steering Clutch & Brakes – Connection & Separation
Front Track Roller Frame – Removal & Installation
Idler – Removal, Installation, Teardown & Rebuild
Main Drive Shaft – Removal & Installation
Pivot Shaft – Removal & Installation
Power Train Oil Pump – Removal, Installation, Teardown & Rebuild
Priority Valve – Removal, Installation, Teardown & Rebuild
Recoil Spring – Removal & Installation
Sprocket Segment – Removal & Installation
Steering Clutch & Brake – Removal, Installation, Teardown & Rebuild
Steering Clutch & Brake Control Valve – Removal, Installation, Teardown & Rebuild
Torque Converter – Removal, Installation, Teardown & Rebuild
Torque Converter Outlet Relief Valve – Removal, Installation, Teardown & Rebuild
Track – Teardown, Rebuild, Connection & Separation
Track Adjuster – Removal & Installation
Track Roller – Removal, Installation, Teardown & Rebuild
Track Roller Frame – Removal & Installation
Transmission – Teardown & Rebuild
Transmission & Bevel Gears – Removal, Installation, Connection & Separation
Transmission Hydraulic Control Valve – Removal, Installation, Teardown & Rebuild
—
**Disassembly & Assembly – Steering & Transmission Components**
Brake Control – Removal & Installation
Control Module – Removal & Installation
Guide Bushings – Removal & Installation
Height Adjustment Motor – Removal & Installation
Steering Gear – Removal & Installation
Transmission Position Sensor – Removal & Installation
Transmission Support Assembly – Removal & Installation
Repair manual Caterpillar D6M Track-Type Tractor XL Power Shift with 3116 Engine
**Flexxaire Fan – Service Manual**
Calibration
Control System
Control System – Removal & Installation
Hydraulic Actuated Fan – Teardown & Rebuild
Hydraulic Actuated Fan System
Mechanical Actuated Fan
Mechanical Actuated Fan – Teardown & Rebuild
Mechanical Actuated Fan System
Setup
Torque Specifications (Flexxaire Fan)
—
**MSS3s Machine Security System – Diagnostic & Repair Manual**
**General Information**
General Information
Glossary of Terms
System Overview
System Components
System Schematic
Protected Functions
**Key & Access Management**
Key Information
Key Programming
Product Identification Number Programming
Time Setting
Scheduled Access – “Security System Bypass Times”
System Disarm – Programming – Security System Bypass
Software Uninstall – “Immobilizer” Feature
**Operation & Troubleshooting**
Operation of Status Indicator
Engine Does Not Crank & Status Indicator Is Green
Engine Does Not Start & Status Indicator Is Continuously On
Lost Key (MSS)
Service Operation Using Machine Security System
Service Operation Using Service Tool
Factory Password Obtaining
Machine Preparation for Troubleshooting
Visual Inspection
Symptom Troubleshooting
**Electronic Control Module (ECM)**
ECM Configuration
ECM Replacement
ECM Software Installation
ECM Output Driver Testing
Electronic Control Module (ECM)
**Diagnostics & Testing**
Diagnostic Capabilities
Diagnostic Operation
Determining Diagnostic Trouble Codes
Diagnostic Trouble Codes
Events
Emerging Symptom Information
Connector Contact Description
Connector Locations
Data Links
Cat Data Link Testing
Electrical Connector Inspection
Electrical Power Supply Testing
Wiring Harness (Open Circuit) Testing
Wiring Harness (Short Circuit) Testing
Service Tools
—
**Product Link – PL102C – Diagnostic & Repair Manual**
General Information
System Overview
System Components
Service Tools
Diagnostic Capabilities
Electronic Service Tool Does Not Communicate with ECM
Reports & Messages Not Available
Position Reports Not Available
Reporting Interval Erratic
Operating Hours Discrepancy
Configuration
Commands
Specifications
System Schematic
Electronic Control Module (ECM) – Replacement
Electrical Connector Inspection
Wiring Harness (Open Circuit) Testing
Wiring Harness (Short Circuit) Testing
—
**Product Link – Diagnostic & Repair Manual**
**General Information**
General Information
System Overview
System Components
Installation Examples
Reference Parts Information
Setup
System Installation
Service Tools
Diagnostic Capabilities
Electronic Service Tool Does Not Communicate with ECM
**Troubleshooting**
Reports & Messages Not Available
Position Reports Not Available
Reporting Interval Erratic
Diagnostics & Events Not Available
Operating Hours Discrepancy
**Diagnostic Codes & Events**
Diagnostic Code List
MID 122 – CID 0168 – FMI 00
MID 122 – CID 0168 – FMI 01
MID 122 – CID 0254 – FMI 04
MID 122 – CID 0254 – FMI 12
MID 122 – CID 0269 – FMI 03
MID 122 – CID 0269 – FMI 04
MID 122 – CID 1251 – FMI 03
Using the Diagnostic Indicator to Determine Diagnostic Codes
**Components & Configuration**
Electronic Control Module (ECM)
Electronic Control Module (ECM) – Flash Programming
Electronic Control Module (ECM) – Replacement
Configuration
Installation Parameters Configuration
Report Parameters Configuration
Spare Input Configuration
Spare Input Installation
Spare Inputs
Wireless Service Configuration
Commands
**Testing & Schematics**
Electrical Connector Inspection
Wiring Harness (Open Circuit) Testing
Wiring Harness (Short Circuit) Testing
Specifications
System Schematic
—
**Supplement for 3114, 3116 & 3126 Engines for Caterpillar**
Introduction
Systems Operation
Testing & Adjusting
Aftercooler Group
Air Cleaner Group
Air Lines Group
Alternator Mounting Group
Alternators & Regulators
Blower Fan Group
Coolant Temperature Switch
Exhaust Extension Group
Fan Drive
Flexible Coupling Group
Fuel Pressure Switch
Muffler Group
Oil Pan Group
Oil Pressure Switch
Primary Fuel Filter
Pump Drive Group
Service Meter
Speed Sensor (Magnetic)
Starting Motor
Torque Converter Group
Transmission Oil Temperature Switch
Water Temperature Regulator
Repair manual Caterpillar D6M Track-Type Tractor XL Power Shift with 3116 Engine
**Schematic – Caterpillar D6M Track-Type Tractor Electrical System**
Features
Cover Page
Information
Component Location
Connector Location
CID / MID / FMI
Specifications & Related Manuals
Standard Electrical
Schematic
Machine View
Machine Harness Connector & Component Locations
—
**Schematic – Caterpillar D6M Track-Type Tractor Hydraulic System**
—
**Specifications – D6M Track-Type Tractor Hydraulic System**
Bulldozer Angle Control
Bulldozer Angle Control Valve
Bulldozer Angle Cylinder
Bulldozer Blade
Bulldozer Lift & Tilt Control Linkage
Bulldozer Lift Control Valve
Bulldozer Lift Cylinder
Bulldozer Tilt Control Valve
Bulldozer Tilt Cylinder
Cutting Edges & End Bits
Equipment Control Valves
Hydraulic Pump
Hydraulic Tank & Filter
Inlet Manifold
Pressure & Flow Compensator Valve
Relief Valve for Head & Rod Ends of Bulldozer Angle
Relief Valve for Rod Ends of Bulldozer Lift Cylinders
Ripper Control
Ripper Control Valve
Ripper Lift Cylinder
Ripper Mounting
—
**Specifications – D6M Track-Type Tractor Power Train**
Bevel & Transfer Gears – Power Shift
Cab Mounting
Drawbar
Drive Shaft – Power Shift
Equalizer Bar
Fender
Final Drive
Front Frame
Governor & Decelerator Linkage
Idlers (Track)
Pivot Bar
Platform
Priority Valve
Recoil Group
Relief Valve (Torque Converter Outlet)
Rollover Protective Structure (ROPS)
Steering & Brake Control Valve
Steering Clutches & Brakes
Torque Converter
Track Carrier Rollers
Track Roller Frames
Track Rollers – Single Flange & Double Flange
Tracks
Transmission – Power Shift
Transmission & Torque Converter Pump
Transmission Hydraulic Control
Transmission Oil Filter
**Systems Operation & Testing and Adjusting – 3114, 3116 & 3126 Engines**
**General Information**
General Information,
Basic Engine,
Electrical System,
Lubrication System
Cooling System
Fuel System
**Engine Systems & Testing**
Air Inlet & Exhaust System
Air Inlet & Exhaust System Inspection
Air in Fuel Testing
Battery Testing
Charging System Testing
Compression Testing
Connecting
