Service manual Caterpillar D6M & D6M LGP Track-Type Tractor with 3116 Engine
9ZM00001-UP
**3114, 3116 & 3126 MUI Engine Governors – Complete Service Library**
**Governor Systems & Components**
Governor Identification – Introduction
Governor Performance Data
Governor Speed Circuit
Governor Limiting Circuit (Types I, II, III & IV)
Governor Limiting Circuit (Types V, VI & VII)
Governor Servo (Types I, III, IV, V, VI & VII)
Governor Bias Spring (Most Types IV, V & VI)
Governor Bumper Spring (Some Type IV)
Torque Limiter Device (Some Type V)
Dashpot (Types I, III, IV, V, VI & VII)
Dual Horsepower (Type VI)
Dual Horsepower (Type VII)
Fuel Ratio Control (Types I & IV)
Fuel Ratio Control (Types V, VI & VII)
Fuel Shutoff Solenoid
Fuel Transfer Pump
**Governor Overhaul Procedures by Type**
Type I – Teardown & Rebuild
Type II – Teardown & Rebuild
Type III – Teardown, Rebuild & Inspection
Type IV – Teardown & Rebuild
Type V – Teardown, Rebuild & Calibration
Type VI – Teardown, Rebuild, Inspection & Calibration
Type VII – Teardown, Rebuild, Inspection & Calibration
Types I, II & Some III – Calibration
Types IV & Some III – Calibration
Types I, II, IV & V – Inspection
**Throttle Lever & Bench Calibration**
Throttle Lever (Types IV, V, VI, VII & Some III) – Removal & Installation
Throttle Lever Orientation (Types IV, V, VI, VII & Some III)
Governor Installation on 1U7326 – Calibration
Calibration Bench Preparation for Testing
Setting Governor Load Stop Dimension for More Than 9.00
Specifications
—
**37-MT, 41-MT & 42-MT Series Starting Motors – Service Manual**
Component Description
General Information
Normal Operation
Service Tools
Starting Motor Overview
37-MT & 41-MT – Teardown
37-MT & 41-MT – Rebuild
42-MT – Teardown
42-MT – Rebuild
Brush & Brush Holder Inspection
Pinion Clearance Adjustment
No Load Testing
Starting Motor Solenoid Testing
Starting Motor Does Not Turn or Turns Slowly
Engine Does Not Crank with Starting Motor On & Pinion Engaged
—
**Air Conditioning & Heating R134a for All Caterpillar Machines – Diagnostic & Repair Guide**
**System Identification & Components**
General Information
Identifying the Refrigerant
Identifying the Air Conditioning System
Identifying the Heating System
Refrigerant Compressor
Refrigerant Condenser
Refrigerant Receiver-Dryer
Refrigerant Expansion Valve
Refrigerant Expansion Valve System
Refrigerant Orifice Tube System
Refrigerant Orifice Tube Assembly
Refrigerant Accumulator
In-line Refrigerant Dryer
Evaporator Coil
Refrigerant Compressor Protection System
Temperature Control
Pressure Switch (Refrigerant)
Cab Pressurization & Filtration System
Condensate Drainage System
Automatic Temperature Control System (ECM Controlled)
Service Intervals
Glossary of Terms
Required Tools
**Troubleshooting & Diagnosis**
Machine Preparation for Troubleshooting
General Troubleshooting Information
Visual Inspection
Air Conditioning System Troubleshooting
Heating System Troubleshooting
Troubleshooting Heating & Air Conditioning Control System
Automatic Temperature Control Panel Troubleshooting – 584
Troubleshooting Condensate Drainage System
**Testing & Adjusting**
Machine Preparation for Testing & Adjusting
Air Conditioning Performance Testing
Refrigerant Leakage Testing
Manifold Gauge Set (Refrigerant) – Installation & Removal
Refrigerant Recovery
Refrigerant System Flushing
Refrigerant Oil Testing
Refrigerant Compressor Testing
Refrigerant System Evacuation
Refrigerant System Charging
Compressor Protection System Testing
Electronic Heat Control Testing
Heater Performance Testing
Heating & Air Conditioning Service Publications
**Disassembly & Assembly**
Machine Preparation for Disassembly & Assembly
Air Conditioner Lines – Removal & Installation
Refrigerant Compressor – Removal & Installation
Refrigerant Accumulator – Removal & Installation
Refrigerant Expansion Valve – Removal & Installation
Refrigerant Receiver-Dryer – Removal & Installation
In-Line Refrigerant Dryer – Removal & Installation
Refrigerant Orifice Tube Assembly – Removal & Installation
System Capacities for Refrigerant (Off-Highway Trucks)
System Capacities for Refrigerant (Motor Graders)
—
**Alternator – Delco 21SI – Service & Repair Manual**
Alternator Overview
Alternator – Teardown
Alternator – Rebuild
Brush Length Inspection
Capacitor Testing
Charging System
Component Description
Diode Assembly Testing
Field Winding Testing
General Information
Insulated Screw Inspection
Normal Operation
Rectifier Testing
Regulator Testing
Residual Magnetism Restoration
Service Tools
Stator Testing
—
**Alternator – Delco 27SI – Service & Repair Manual**
Alternator Overview
Alternator – Teardown
Alternator – Rebuild
Brush Length Inspection
Capacitor Testing
Charging System
Component Description
Diode Assembly Testing
Field Winding Testing
General Information
Insulated Screw Inspection
Normal Operation
Rectifier Testing
Regulator Testing
Residual Magnetism Restoration
Service Tools
Stator Testing
—
**Caterpillar Advanced Ride Management (CARM) Seat Suspension System**
Component Descriptions
General Information
Troubleshooting
—
**Comfort Series Seat for Caterpillar Machines – Service Manual**
**General Information**
General Information
Component Descriptions
Serial Number Effectivity
Seat Maintenance Interval Schedule
**Seat Controls & Suspension Systems**
Comfort Seat Controls
Comfort Seat Air Suspension with Air Compressor
Comfort Seat Air Suspension with System Air
Air Suspension with Air Valve Knob Height Adjustment
Air Suspension with Toggle Switch Height Adjustment
**Disassembly & Assembly Procedures**
Comfort Seat with Front Controls – Teardown & Rebuild
Comfort Seat with Lumbar Option & Side Controls
Comfort Seat with Lumbar, Side Controls & Slide Swivel
Air Suspension with System Air – Teardown & Rebuild
Mechanical Suspension with Fixed Damper – Teardown & Rebuild
Mechanical Suspension with Variable Damper – Teardown & Rebuild
Optimized Seat Air Suspension with Air Compressor
Optimized Seat Controls
Optimized Seat with Front Controls
Optimized Seat with Lumbar, Side Controls & Slide Swivel
Swivel Seat – Teardown & Rebuild
**Troubleshooting**
Troubleshooting
Troubleshooting Chart
—
**Contour Series Seat – Service Manual**
**Suspension & Control Systems**
Air Suspension with Air Valve Knob Height Adjustment
Air Suspension with Toggle Switch Height Adjustment
Air Suspension with System Air – Teardown & Rebuild
Contour Seat Air Suspension with Air Compressor
Contour Seat Air Suspension with Air System
Contour Seat Controls
Mechanical Suspension
**Disassembly & Assembly Procedures**
Contour Seat with Front Controls – Teardown & Rebuild
Contour Seat with Lumbar Option & Side Controls
Mechanical Suspension with Fixed Damper – Teardown & Rebuild
Mechanical Suspension with Variable Damper – Teardown & Rebuild
Swivel Seat – Teardown & Rebuild
**Troubleshooting**
Troubleshooting Chart
—
**D6M Track-Type Tractor Hydraulic System – Service Manual**
General Information
Hydraulic Pump – Piston
Hydraulic Tank & Filter
Implement Control Valve
Signal Resolver Network
Testing & Adjusting
—
**D6M Track-Type Tractor – Operation & Maintenance Manual**
**Foreword & Reference**
Foreword
Additional Reference Material
Caterpillar Reference Material
Product Identification Number, Serial Number & EU’s CE
Model View Illustrations
**Safety Section**
General Hazard Information
Burn Prevention
Crushing Prevention & Cutting Prevention
Fire Prevention & Explosion Prevention
Mounting & Dismounting
**Operating Instructions**
Before Operation
Before Starting Engine
Engine Starting
Engine Starting with Jump Start Cables
Starting with Auxiliary Start Receptacle
Starting Above 0°C (32°F)
Starting Below 0°C (32°F)
After Starting Engine
Machine Operation
Machine Operation Information
Normal Steering
Steering on a Steep Downgrade
Braking System Testing
Changing Direction & Speed
Bulldozing
Ripping
Land Clearing
Equipment Lowering with Engine Stopped
Machine Parking
Stopping the Machine
Stopping the Engine
Leaving the Machine
Lifting & Tying Down the Machine
Shipping the Machine
Towing the Machine
Decommissioning & Disposal
**Monitoring & Controls**
Caterpillar Monitoring System
Gauges
Indicators & Gauges Testing
Brake Pedal Position
Governor & Decelerator
Transmission Control
Service Brake Control
Parking Brake Control
Steering Clutch & Brake Control
Bulldozer Blade Lift Control
Bulldozer Blade Tilt
Bulldozer Blade Tilt & Angle Control
Bulldozer Blade Tip
Ripper Control
Heating & Air Conditioning Controls
Light Switches
Horn
Backup Alarm
Seat Adjustment
Seat Belt
Mirror
Windows
Cab Door
Windshield Wiper & Washer Control
AM FM Cassette Radio
**Maintenance Section**
Maintenance Interval Schedule
Refill Capacities
Lubricant Viscosities
Lubricant Information
General Fuel Information
Fuel Information for Diesel Engines
Diesel Fuel Recommendations
Characteristics of Diesel Fuel
Coolant Recommendations
General Coolant Information
Diesel Engine Antifreeze/Coolant – DEAC
Extended Life Coolant
Supplemental Coolant Additive
Cooling System Level Check
Cooling System Coolant (DEAC) Change
Cooling System Extended Life Coolant Change
Cooling System Extended Life Coolant Extender Add
Cooling System Water Temperature Regulator Clean/Replace
Conventional Coolant/Antifreeze Cooling System Maintenance
Extended Life Coolant Cooling System Maintenance
Radiator Core Cleaning
Radiator Pressure Cap Clean/Replace
Engine Air Filter Primary Element Clean/Replace
Engine Air Filter Secondary Element Replace
Engine Air Precleaner Cleaning
Engine Crankcase Breather Cleaning
Engine Oil Level Check
Engine Oil & Filter Change
Engine Valve Lash & Fuel Injector Timing Check
Fuel System Priming
Fuel System Primary Filter Clean/Replace
Fuel System Primary Filter/Water Separator Drain
Fuel System Secondary Filter Replace
Fuel Tank Cap & Strainer Cleaning
Fuel Tank Water & Sediment Drain
Oil Filter Inspection
Transmission Oil Level Check
Transmission Oil Change
Transmission Oil Filter Replace
Transmission Magnetic Screen Cleaning
Final Drive Oil Level Check
Final Drive Oil Change
Hydraulic System Oil Level Check
Hydraulic System Oil Change
Hydraulic System Oil Filter Replace
Hydraulic System Case Drain Filter Replace
Pivot Shaft Oil Level Check
Recoil Spring Compartment Oil Level Check
Equalizer Bar Center Pin Lubrication
Equalizer Bar Pins Inspection
Equalizer Bar Pins Lubrication
Bulldozer Power Angling Tilt Hinge Pins Lubrication
Ripper Linkage & Cylinder Bearings Lubrication
Track Adjustment Check
Track Adjustment Adjust
Track Pins Inspection
Track Roller Frame Inspection
Track Roller Frame Guides Inspection
Cutting Edges & End Bits Inspection/Replacement
Ripper Tip & Shank Protector Inspection/Replacement
Air Conditioner Testing
Air Conditioner Belt Inspection/Adjustment/Replacement
Alternator & Fan Belts Inspection/Adjustment/Replacement
Battery Inspection
Battery Recycling
Battery Disconnect Switch
Battery, Battery Cable or Battery Disconnect Switch Replacement
Cab Air Filter Cleaning/Replacement
Circuit Breakers Reset
Fuses Replacement
Ether Starting Aid Cylinder Replacement
Windows Cleaning
Windshield Washer Reservoir Filling
Windshield Wipers Inspection/Replacement
Rollover Protective Structure (ROPS) Inspection
Seat & Seat Belt Checks
Seat Belt Inspection
Seat Belt Adjustment
Backup Alarm Testing
Hose Clamps
Standard Torque for Worm Drive Band Hose Clamps
Torques for Ground Engaging Tool Bolts
English (SAE) Fasteners
Metric (ISO) Fasteners
Walk-Around Inspection
S·O·S Analysis
S·O·S Coolant Analysis
Sampling Interval & Location of Sampling Valve
Lubricating Grease
Specialty Lubricants
Synthetic Basestock Oils
Re-refined Base Stock Oils
Aftermarket Oil Additives
Transmission/Drive Train Oil
Hydraulic Oil
Engine Oil – Cat Machine Diesel Engines
Warranty Information
Sound Information & Vibration Information
Warning Signs & Labels
Tracks
—
**Disassembly & Assembly – 3114, 3116 & 3126 Engines for Caterpillar Built Machines**
**Cooling & Air Systems**
Aftercooler – Removal & Installation
Air Compressor – Removal & Installation
Air Compressor Drive Gear – Removal & Installation
Belt Tensioner – Removal & Installation
Belt Tightener – Removal & Installation
Fan & Fan Drive – Removal & Installation
Fan Drive – Teardown & Rebuild
Radiator – Removal & Installation
Radiator – Teardown & Rebuild
Water Pump – Removal & Installation
Water Pump – Teardown & Rebuild
Water Temperature Regulator – Removal & Installation
Water Temperature Regulator Housing – Removal & Installation
**Engine Components**
Alternator – Removal & Installation
Bearing Clearance Inspection
Camshaft – Removal & Installation
Camshaft Bearings – Removal & Installation
Camshaft Gear – Removal & Installation
Crankcase Breather – Removal & Installation
Crankshaft – Removal & Installation
Crankshaft Front Seal – Removal & Installation
Crankshaft Gear – Removal & Installation
Crankshaft Main Bearings – Removal & Installation
Crankshaft Rear Seal – Removal & Installation
Crankshaft Rear Seal Carrier – Removal & Installation
Crankshaft Wear Sleeve (Rear) – Removal & Installation
Cylinder Head – Removal & Installation
Electric Starting Motor – Removal & Installation
Engine Balancer Shaft – Removal & Installation
Engine Lifting Bracket – Removal & Installation
Engine Oil Cooler – Removal & Installation
Engine Oil Cooler Bypass Valve – Removal & Installation
Engine Oil Filter Base – Removal, Installation, Teardown & Rebuild
Engine Oil Filter Bypass Valve – Removal & Installation
Engine Oil Pan – Removal & Installation
Engine Oil Pressure Sensor – Removal & Installation
Engine Oil Pump – Removal, Installation, Teardown & Rebuild
Ether Atomizer – Removal & Installation
Exhaust Manifold – Removal & Installation
Flywheel – Removal & Installation
Flywheel Housing – Removal & Installation
Front Cover – Removal & Installation
Fuel Filter Base – Removal & Installation
Fuel Injection Control Linkage – Removal & Installation
Fuel Priming Pump & Primary Fuel Filter – Removal & Installation
Fuel Shutoff Solenoid – Removal & Installation
Fuel Transfer Pump – Removal & Installation
Gear Group (Front) – Removal & Installation
Governor – Removal & Installation
Housing (Front) – Removal & Installation
Inlet & Exhaust Valve Guides – Removal & Installation
Inlet & Exhaust Valve Seat Inserts – Removal & Installation
Inlet & Exhaust Valves – Removal & Installation
Inlet Manifold – Removal & Installation
Lifter Group – Removal & Installation
Piston Cooling Jets – Removal & Installation
Pistons & Connecting Rods – Removal, Installation, Teardown & Rebuild
Rocker Shaft – Teardown & Rebuild
Rocker Shaft & Pushrod – Removal & Installation
Turbocharger – Removal & Installation
Unit Injector – Removal & Installation
Unit Injector Sleeve – Removal & Installation
Valve Mechanism Cover – Removal & Installation
Vibration Damper & Pulley – Removal & Installation
—
**Disassembly & Assembly – D6M Track-Type Tractor Engine Supplement**
Air Cleaner – Removal & Installation
Alternator – Removal & Installation
Bottom Guard – Removal & Installation
Electric Starting Motor – Removal & Installation
Engine & Torque Converter – Removal, Installation, Connection & Separation
Engine Oil Cooler – Removal & Installation
Engine Oil Filter & Base – Removal & Installation
Engine Side Guards – Removal & Installation
Fan & Fan Drive – Removal & Installation
Fan Drive – Teardown & Rebuild
Fuel Filter & Base – Removal & Installation
Fuel Priming Pump – Removal & Installation
Governor Control Linkage & Decelerator – Removal, Installation, Teardown & Rebuild
Hood – Removal & Installation
Muffler – Removal & Installation
Radiator – Removal, Installation, Teardown & Rebuild
Turbocharger – Removal & Installation
Water Pump – Removal, Installation, Teardown & Rebuild
Water Temperature Regulator – Removal & Installation
—
**Disassembly & Assembly – D6M Track-Type Tractor Machine Systems**
Air Conditioner & Heater Fan Motor – Removal & Installation
Air Conditioner Dryer – Removal & Installation
Battery – Removal & Installation
Bulldozer – Removal & Installation
Bulldozer Angle Cylinder – Removal & Installation
Bulldozer C-Frame – Removal & Installation
Bulldozer Control Valve – Removal, Installation, Teardown & Rebuild
Bulldozer Lift Cylinder – Removal & Installation
Bulldozer Lift Cylinder Mounts – Removal & Installation
Bulldozer Tilt Cylinder – Removal & Installation
Cab – Removal & Installation
Equipment Pump – Removal, Installation, Teardown & Rebuild
Hydraulic Tank – Removal & Installation
Refrigerant Evaporator Core & Heater Core – Removal & Installation
Rollover Protective Structure (ROPS) – Removal & Installation
—
**Disassembly & Assembly – D6M Track-Type Tractor Power Train**
**Drivetrain Components**
Axle Shaft – Removal & Installation
Bevel & Transfer Gears – Teardown & Rebuild
Control Valve (Transmission Flywheel Clutch) – Teardown & Rebuild
Duo-Cone Conventional Seals – Installation
Duo-Cone Inverted Seals – Installation
Equalizer Bar – Removal, Installation, Teardown & Rebuild
Final Drive – Removal, Installation, Teardown & Rebuild
Final Drive Planetary Carrier (In Chassis) – Removal & Installation
Final Drive, Steering Clutch & Brakes – Connection & Separation
Flywheel Clutch Control Valve – Removal & Installation
Front Track Roller Frame – Removal & Installation
Idler – Removal, Installation, Teardown & Rebuild
Main Drive Shaft – Removal & Installation
Oil Filter & Base (Power Train) – Removal, Installation, Teardown & Rebuild
Pivot Shaft – Removal & Installation
Power Train Oil Pump – Removal, Installation, Teardown & Rebuild
Priority Valve – Removal & Installation
Pump Drive – Removal, Installation, Teardown & Rebuild
Recoil Spring – Removal & Installation
Sprocket Segment – Removal & Installation
Steering Clutch & Brake – Removal, Installation, Teardown & Rebuild
Steering Clutch & Brake Control Valve – Removal, Installation, Teardown & Rebuild
Torque Converter – Removal, Installation, Teardown & Rebuild
Torque Converter Outlet Relief Valve – Removal, Installation, Teardown & Rebuild
Track – Teardown, Rebuild, Connection & Separation
Track Adjuster – Removal & Installation
Track Roller – Removal, Installation, Teardown & Rebuild
Track Roller Frame – Removal & Installation
Transmission – Teardown & Rebuild
Transmission & Bevel Gears – Removal, Installation, Connection & Separation
Transmission Brake – Removal, Installation, Teardown & Rebuild
Transmission Flywheel Clutch – Installation, Teardown & Rebuild
Transmission Hydraulic Control Valve – Removal, Installation, Teardown & Rebuild
—
**Flexxaire Fan – Service Manual**
Calibration
Control System
Control System – Removal & Installation
Hydraulic Actuated Fan – Teardown & Rebuild
Hydraulic Actuated Fan System
Mechanical Actuated Fan
Mechanical Actuated Fan – Teardown & Rebuild
Mechanical Actuated Fan System
Setup
Torque Specifications (Flexxaire Fan)
—
**MSS3s Machine Security System – Diagnostic & Repair Manual**
**General Information**
General Information
Glossary of Terms
System Overview
System Components
System Schematic
Protected Functions
**Key & Access Management**
Key Information
Key Programming
Product Identification Number Programming
Time Setting
Scheduled Access – “Security System Bypass Times”
System Disarm – Programming – Security System Bypass
Software Uninstall – “Immobilizer” Feature
**Operation & Troubleshooting**
Operation of Status Indicator
Engine Does Not Crank & Status Indicator Is Green
Engine Does Not Start & Status Indicator Is Continuously On
Lost Key (MSS)
Service Operation Using Machine Security System
Service Operation Using Service Tool
Factory Password Obtaining
Machine Preparation for Troubleshooting
Visual Inspection
Symptom Troubleshooting
**Electronic Control Module (ECM)**
ECM Configuration
ECM Replacement
ECM Software Installation
ECM Output Driver Testing
Electronic Control Module (ECM)
**Diagnostics & Testing**
Diagnostic Capabilities
Diagnostic Operation
Determining Diagnostic Trouble Codes
Diagnostic Trouble Codes
Events
Emerging Symptom Information
Connector Contact Description
Connector Locations
Data Links
Cat Data Link Testing
Electrical Connector Inspection
Electrical Power Supply Testing
Wiring Harness (Open Circuit) Testing
Wiring Harness (Short Circuit) Testing
Service Tools
—
**Machine Security System – Diagnostic & Repair Manual**
**General Information**
General Information
Glossary of Terms
System Overview
System Components
System Schematic
Protected Functions
**Key & Access Management**
Key Information
Key Programming
Product Identification Number Programming
Time Setting
Scheduled Access – “Security System Bypass Times”
System Disarm – Programming – Security System Bypass
Software Uninstall – “Immobilizer” Feature
**Operation & Troubleshooting**
Operation of Status Indicator
Engine Does Not Crank & Status Indicator Is Green
Engine Does Not Start & Status Indicator Is Continuously On
Lost Key
Service Operation Using Machine Security System
Service Operation Using Service Tool
Factory Password Obtaining
Symptom Troubleshooting
**Electronic Control Module (ECM)**
Electronic Control Module (ECM)
Electronic Control Module (ECM) – Flash Programming
Electronic Control Module (ECM) – Replacement
**Diagnostics & Testing**
Electrical Component & Connector Locations
Electrical Connector Inspection
Cat Data Link
Diagnostic Code List
Diagnostic Operation
Events
Emerging Symptom Information
Using Caterpillar Electronic Technician to Determine Diagnostic Codes
MID 124 – CID 0168 – FMI 00
MID 124 – CID 0168 – FMI 01
MID 124 – CID 0248 – FMI 12
MID 124 – CID 0817 – FMI 04
MID 124 – CID 1391 – FMI 03
MID 124 – CID 1391 – FMI 04
MID 124 – CID 1392 – FMI 03
MID 124 – CID 1392 – FMI 04
Service Tools
Caterpillar D6M & D6M LGP Track-Type Tractor with 3116 Engine
**Supplement for 3114, 3116 & 3126 Engines for Caterpillar**
Introduction
Systems Operation
Testing & Adjusting
Aftercooler Group
Air Cleaner Group
Air Lines Group
Alternator Mounting Group
Alternators & Regulators
Blower Fan Group
Coolant Temperature Switch
Exhaust Extension Group
Fan Drive
Flexible Coupling Group
Fuel Pressure Switch
Muffler Group
Oil Pan Group
Oil Pressure Switch
Primary Fuel Filter
Pump Drive Group
Service Meter
Speed Sensor (Magnetic)
Starting Motor
Torque Converter Group
Transmission Oil Temperature Switch
Water Temperature Regulator
—
**Schematics**
Schematic – Caterpillar D6M Track-Type Tractor Hydraulic System
Schematic – Caterpillar D6M Tractor Electrical Schematic
—
**Specifications – D6M Track-Type Tractor Hydraulic System**
Bulldozer Angle Control
Bulldozer Angle Control Valve
Bulldozer Angle Cylinder
Bulldozer Blade
Bulldozer Lift & Tilt Control Linkage
Bulldozer Lift Control Valve
Bulldozer Lift Cylinder
Bulldozer Tilt Control Valve
Bulldozer Tilt Cylinder
Cutting Edges & End Bits
Equipment Control Valves
Hydraulic Pump
Hydraulic Tank & Filter
Inlet Manifold
Pressure & Flow Compensator Valve
Relief Valve for Head & Rod Ends of Bulldozer Angle
Relief Valve for Rod Ends of Bulldozer Lift Cylinders
Ripper Control
Ripper Control Valve
Ripper Lift Cylinder
Ripper Mounting
—
**Specifications – D6M Track-Type Tractor Power Train**
Bevel & Transfer Gears – Power Shift
Cab Mounting
Drawbar
Drive Shaft – Power Shift
Equalizer Bar
Fender
Final Drive
Front Frame
Idlers (Track)
Pivot Bar
Platform
Priority Valve
Recoil Group
Relief Valve (Torque Converter Outlet)
Rollover Protective Structure (ROPS)
Steering & Brake Control Valve
Steering Clutch & Brake & Foot Brake Controls Linkage
Steering Clutches & Brakes
Torque Converter
Torque Converter & Pump Drive Housing
Track Carrier Rollers
Track Roller Frames
Track Rollers – Single Flange & Double Flange
Tracks
Transmission – Power Shift
Transmission & Torque Converter Pump
Transmission Controls & Parking Brake Linkage
Transmission Hydraulic Control – Power Shift
Transmission Oil Filter
Transmission Selector & Pressure Control Valve – Power Shift
—
**Systems Operation & Testing and Adjusting – 3114, 3116 & 3126 Engines**
**General Information**
General Information
Basic Engine
Electrical System
Lubrication System
Cooling System
Fuel System
**Engine Systems & Testing**
Air Inlet & Exhaust System
Air Inlet & Exhaust System Inspection
Air in Fuel Testing
Battery Testing
Charging System Testing
Compression Testing
Connecting Rod Bearings Inspection
Cooling System Check – Overheating
Cooling System Inspection
Cooling System Testing
Cylinder Block Inspection
Electric Starting System Testing
Engine Crankcase Pressure (Blowby) Testing
Engine Oil Pressure Testing
Engine Speed Check
Engine Valve Lash Inspection/Adjustment
Excessive Bearing Wear Inspection
Excessive Engine Oil Consumption Inspection
Exhaust Temperature Testing
Finding Top Center Position for No. 1 Piston
Flywheel Inspection
Flywheel Housing Inspection
Fuel Quality Testing
Fuel Ratio Control Adjustment
Fuel System Inspection
Fuel System Priming
Fuel System Pressure Testing
Fuel Timing Dimension Adjustment
Gear Group (Front) Timing
Governor Adjustment
Increased Engine Oil Temperature Inspection
Inlet Manifold Pressure Testing
Main Bearings Inspection
Pinion Clearance Adjustment
Piston Ring Groove Inspection
Turbocharger Inspection
Unit Injector Adjustment
Unit Injector Synchronization Adjustment
Vibration Damper Check
Water Pump Testing
Water Temperature Regulator Testing
—
**Systems Operation – D6M Track-Type Tractor Power Train**
General Information
Bevel & Transfer Gears
Equalizer Bar
Final Drive
Magnetic Screen
Pivot Shaft
Power Train Hydraulic System
Priority Valve
Selector & Pressure Control Valve
Steering Clutch & Brake
Torque Converter
Torque Converter Hydraulic System
Torque Converter Operation
Track Idler
Track Roller
Track Roller Frame
Transmission
Transmission Hydraulic Control
Undercarriage
Service manual Caterpillar D6M & D6M LGP Track-Type Tractor with 3116 Engine
**Systems Operation – EquipmentManager Dealer Administrator Manual**
**General Information**
General Information
Getting Started
**Administration**
Administration
Manage Users
Manage Equipment Groups
Manage Hardware
Manage Event Tracking
Manage Major Repair Tracking
Manage Planned Maintenance
Manage Time Fence & Geographic Fence
Preferences
Preference Detail
**Monitoring & Reporting**
Asset Watch
Health Watch
Maintenance Watch
Planned Maintenance
Major Repair
Verify Machine Records & Ownership
Fuel Results
Fault Codes
Reports
Product Usage
Product Monitoring
Equipment Usage
Product Link Installation
Operation & Maintenance Manual
Upload Data
Setup Subscriptions
Active Fleet
Enable Program
Time Fence & Geographic Fence
—
**Systems Operation – EquipmentManager User Guide**
**General Information**
General Information
Getting Started
**Administration**
Administration
Manage Users
Manage Equipment Groups
Manage Hardware
Manage Event Tracking
Manage Major Repair Tracking
Manage Planned Maintenance
Manage Time Fence & Geographic Fence
Preferences
Preference Detail
**Monitoring & Reporting**
Asset Watch
Health Watch
Maintenance Watch
Planned Maintenance
Major Repair
Verify Machine Records & Ownership
Fuel Results
Fault Codes
Reports
Product Usage
Product Monitoring
Equipment Usage
Product Link Installation
Operation & Maintenance Manual
Upload Data
—
**Systems Operation, Troubleshooting, Testing & Adjusting – Product Link PL522/523**
**General Information**
General Information
System Overview
System Components
Service Tools
Diagnostic Capabilities
Electronic Service Tool Does Not Communicate with ECM
**Troubleshooting**
Reports & Messages Not Available
Position Reports Not Available
Reporting Interval Erratic
Diagnostics & Events Not Available
Operating Hours Discrepancy
**Diagnostic Codes & Events**
Event Code List
Diagnostic Code List
MID 161 – CID 0168 – FMI 00
MID 161 – CID 0168 – FMI 01
MID 161 – CID 0254 – FMI 04
MID 161 – CID 0254 – FMI 12
MID 161 – CID 1250 – FMI 09
MID 161 – CID 1251 – FMI 03
MID 161 – CID 1888 – FMI 14
MID 161 – CID 3766 – FMI 14
**Configuration & Programming**
Electronic Control Module (ECM) – Flash Programming
Electronic Control Module (ECM) – Replacement
Configuration
Installation Parameters Configuration
Spare Input Configuration
Report Parameters Configuration
Wireless Service Configuration
Commands
**Testing & Schematics**
Electrical Connector Inspection
Wiring Harness (Open Circuit) Testing
Wiring Harness (Short Circuit) Testing
Specifications
System Schematic
—
**Systems Operation, Troubleshooting, Testing & Adjusting – Product Link 121S/300**
**General Information**
General Information
System Overview
System Components
Service Tools
Diagnostic Capabilities
Electronic Service Tool Does Not Communicate with ECM
ECM Does Not Communicate with User Interface
**Troubleshooting**
Position Reports Not Available
Reporting Interval Erratic
Diagnostics & Events Not Available
Operating Hours Discrepancy
**Diagnostic Codes & Events**
Event Code List
Diagnostic Code List
Spare Inputs
MID 122 – CID 0168 – FMI 00
MID 122 – CID 0168 – FMI 01
MID 122 – CID 0254 – FMI 04
MID 122 – CID 0254 – FMI 12
MID 122 – CID 0269 – FMI 03
MID 122 – CID 0269 – FMI 04
MID 122 – CID 1250 – FMI 09
MID 122 – CID 1251 – FMI 03
**Configuration & Programming**
Electronic Control Module (ECM) – Flash Programming
Electronic Control Module (ECM) – Replacement
Configuration
Installation Parameters Configuration
Report Parameters Configuration
Wireless Service Configuration
Spare Input Configuration
Commands
**Testing & Schematics**
Electrical Connector Inspection
Wiring Harness (Open Circuit) Testing
Wiring Harness (Short Circuit) Testing
Specifications
System Schematic
—
**Testing & Adjusting – D6M Track-Type Tractor Power Train**
Testing & Adjusting
Troubleshooting
