CAT D6M XL LGP 3116 Engine Service Repair Manual
- Format: PDF
Type: Service Manual
Pages: 5387
Size: 220 Mb
No.: 4GS00001-UP
Technical Contents Index:
3114, 3116 and 3126 MUI Engine Governors
- Dashpot (Types I, III, IV, V, VI, and VII)
- Dual Horsepower (Type VI & VII)
- Fuel Ratio Control (Types I, IV, V, VI, and VII)
- Fuel Shutoff Solenoid & Fuel Transfer Pump
- Governor (Type I to VII) – Assemble & Disassemble
- Governor (Type V, VI, and VII) – Adjust & Check
- Governor Bias Spring, Bumper Spring & Speed Circuit
- Governor Identification, Specifications & Performance Data
- Governor Limiting Circuit & Servo Systems
- Prepare Calibration Bench & Test Procedures
- Setting Governor Load Stop Dimension
- Throttle Lever – Remove, Install & Orientation
- Torque Limiter Device (Some Type V)
37-MT, 41-MT, and 42-MT Series Starting Motors
- Brush and Brush Holder – Check
- Component Description & Normal Operation
- Engine Does Not Crank / Starting Motor Troubleshooting
- No Load – Test & Solenoid Test
- Pinion Clearance – Adjust
- Starting Motor – Assemble & Disassemble (37-MT, 41-MT, 42-MT)
- Starting Motor Does Not Turn or Turns Slowly
- Service Tools Required
Air Conditioning and Heating R134a for All Caterpillar Machines
- Refrigerant Compressor, Condenser, Evaporator & Accumulator
- System Capacities (Off-Highway Trucks & Motor Graders)
- Identifying Refrigerant, AC and Heating Systems
- Refrigerant Expansion Valve & Orifice Tube Systems
- In-line Refrigerant Dryer & Receiver-Dryer
- Cab Pressurization, Filtration & Condensate Drainage
- Troubleshooting Heating, AC & Automatic Temperature Control
- Machine Preparation for Testing, Adjusting & Flushing
- Air Conditioning & Heater Performance – Test
- Refrigerant Leakage, Recovery, Evacuate & Charge
- Manifold Gauge Set – Install & Remove
- Air Conditioner Lines & Compressor – Remove & Install
Alternator – Delco 21SI & 27SI
- Alternator – Assemble & Disassemble (21SI / 27SI)
- Brush Length Check & Capacitor Test
- Charging System Component Description & Operation
- Diode Assembly & Field Winding – Test
- Insulated Screw Check & Residual Magnetism Restore
- Rectifier, Regulator & Stator – Testing Procedures
- Service Tools for Alternator Maintenance
Caterpillar Advanced Ride Management (CARM), Comfort & Contour Seat Systems
- CARM Seat Suspension System – Description & Troubleshooting
- Air Suspension with Air Valve Knob Height Adjustment
- Air Suspension with System Air / Air Compressor (Assemble/Disassemble)
- Air Suspension with Toggle Switch Height Adjustment
- Comfort & Contour Seat Controls & Front/Side Configuration
- Seat with Lumbar Option, Side Controls, and Slide Swivel
- Mechanical Suspension with Fixed & Variable Damper
- Seat Maintenance Interval Schedule & Serial Number Effectivity
- Swivel Seat – Assemble & Disassemble
- Troubleshooting Chart for Caterpillar Seats
