
CAT D6M XL LGP Powershift 3116 Engine Service Manual
– 3116 Engine, 2YS00001-UP
Technical Table of Contents:
- Format: PDF
Type: Service Manual
Pages: 5378
Size: 220 Mb
No.: 2YS00001-UP
3114, 3116 and 3126 MUI Engine Governors
- Dashpot and Limiting Circuit Systems (Types I to VII)
- Dual Horsepower controls (Type VI and VII)
- Fuel Ratio Control assemblies (Types I, IV, V, VI, VII)
- Fuel Shutoff Solenoid & Fuel Transfer Pump maintenance
- Governor Type I, II, III, IV, V, VI, VII (Assemble / Disassemble)
- Governor Adjustments and Checks (Types I to VII)
- Governor Bias Spring, Bumper Spring, Servo and Speed Circuits
- Governor Identification, Specifications & Performance Data
- Calibration Bench Preparation & Installation (1U7326 Calibration)
- Setting Governor Load Stop Dimensions
- Throttle Lever Procedures (Install, Remove & Orientation for Types III to VII)
- Torque Limiter Devices (Type V)
37-MT, 41-MT, and 42-MT Series Starting Motors
- Brush and Brush Holder Inspection
- Component Description, Specifications & Normal Operation Systems
- Troubleshooting: Engine Does Not Crank / Motor Turns Slowly
- Testing Procedures: No Load Test, Solenoid Test & Pinion Clearance Adjust
- Starting Motor Assembly & Disassembly (37-MT, 41-MT, 42-MT)
- Required Service Tools for Systems
Air Conditioning and Heating R134a for All Caterpillar Machines
- Refrigerant Compressor, Condenser, Evaporator Coil & Accumulator
- System Capacities for Refrigerant (Off-Highway Trucks & Motor Grader Specifications)
- Identification: Refrigerant Types, AC Systems & Heating Systems
- Refrigerant Expansion Valve & Orifice Tube Systems
- In-line Refrigerant Dryer & Receiver-Dryer Component Operations
- Refrigerant Compressor Protection, Temperature Controls & Switches
- Cab Pressurization, Filtration & Condensate Drainage Systems
- Troubleshooting: Heating, AC & ECM Automatic Temperature Control (Model 584)
- Machine Testing and Adjusting (Performance, Leakage & Flush)
- Manifold Gauge Set Installation, Removal & Service Publications
- Refrigerant Recovery, System Evacuation, Charging & Oil Testing
- Lines & Compressor Disassembly (Remove and Install)
Alternator – Delco 21SI & 27SI
- Alternator Unit (Assemble & Disassemble for Delco 21SI and 27SI)
- Brush Length Check, Capacitor Test & Charging System Operation
- Component Description, General Information & Insulated Screw Check
- Diode Assembly, Field Winding & Stator Tests
- Rectifier, Regulator Testing & Residual Magnetism Restoration
- Required Service Tools for Alternators
Caterpillar Advanced Ride Management (CARM), Comfort & Contour Seat Systems
- CARM Seat Suspension Systems (Component Descriptions & Troubleshooting)
- Air Suspension with Air Valve Knob & Toggle Switch Height Adjustment
- Air Suspension Assemblies with System Air or Integrated Air Compressor
- Comfort and Contour Seat Controls (Front, Side & Lumbar Options)
- Mechanical Suspension Maintenance (Fixed and Variable Dampers)
- Optimized Seat Air Suspension & Slide Swivel Configurations
- Seat Maintenance Interval Schedules & Serial Number Effectivity
- Swivel Seat Assemblies (Assemble, Disassemble & Troubleshooting Charts)



