D6R Series II LGP XW Caterpillar Service Manual – C9 Engine, DAE00001-UP

Power Train Electronic Control System

561N, 572R Series II and 572R Pipelayers + D10R, D11R, D5M, D5N, D6M, D6N, D6R, D6R Series II, D7R, D7R Series II and D8R Series II Track-Type Tractors

• Air Inlet Heater Does Not Perform Additional Heating Cycles
• Air Inlet Heater Does Not Turn Off / Turn On
• Air Inlet Heater Performs Additional Heating Cycles
• Backup Alarm / Always Off / Always On
• Blade Control Lever Does Not Stay in Float Position
• Calibration / Calibration Operation
• Cat Data Link
• Diagnostic Capabilities / Diagnostic Code List
• Electrical Component and Connector Locations
• Electrical Connector – Inspect
• Electronic Control Module (ECM) – Flash Program / Replace
• Electronic Control Module (Power Train)
• General Information
• Glossary of Electrical Terms
• Indicators
• MID 113 Diagnostic Codes (full CID/FMI list)
• Power Supply Circuit of Electronic Control Module
• Quick Left Turn / Right Turn Does Not Function
• Related Operations of the Caterpillar Monitoring System / VIDS
• Relays / Sensors / Solenoid Valves / Switches
• Service Tools
• Speed Sensor – Adjust
• System Operation / System Schematic
• Transmission Does Not Downshift / Upshift
• Using Caterpillar Electronic Technician / Monitoring System
• Warning Operation
• Wiring Harness (Open Circuit / Short Circuit) – Test

AccuGrade Laser System

• Bank Valve (Grade Control) / Calibrate
• Blade Reaction Time – Adjust – Valve Speed
• CB Fault Codes (CB 1 – CB 36)
• Configuration Menu / Installation Menu / Fault History Menu
• Connector Contact Description
• Counterbalance Valve (Grade Control) – Test and Adjust
• Data Link
• Determining Detected Faults (Display / Electronic Service Tool)
• Diagnostic Capabilities / Diagnostic Code List
• Display / Display Icons
• Electric Mast
• Electrical Connector – Inspect / Electrical Power Supply
• Electronic Control Module (ECM)
• EM Fault Codes (EM 1 – EM 31)
• General Information
• Hydraulic System
• Laser Receiver
• Linked Elevation (Dual Mast) – Adjust / Calibrate
• LR Fault Codes
• Menus / Modes of Operation
• MID 114 Diagnostic Codes
• Module – Flash Program / Replace
• Operational Problems
• Power Supply Module / Service Tools
• System Schematic / System Setup
• Test Control Box Menu / Test Valves Menu
• Wiring Harness (Open Circuit / Short Circuit) – Test

AccuGrade Laser (CD610)

• Bank Valve (Grade Control) / Calibrate
• Blade Reaction Time – Adjust – Valve Speed
• CB Fault Codes (including CB 19, 21, 22, 40–63)
• Configuration Menu
• Counterbalance Valve – Test and Adjust
• Data Link
• Determining Detected Faults
• Diagnostic Capabilities / Code List
• Display / Display Icons
• Electrical Connector – Inspect / Power Supply
• EM Fault Codes (including EM 32)
• General Information
• Hydraulic System
• Linked Elevation (Dual Mast) – Adjust / Calibrate
• LR Fault Codes (LR 0 – LR 5 + LR 148)
• Menus / Modes of Operation
• MID 114 Diagnostic Codes
• Module – Flash Program / Replace
• Operational Problems
• Service Tools
• System Schematic / System Setup
• Wiring Harness Tests

AccuGrade GPS

• Angle Sensor – Calibrate
• Avoidance Zone
• Bank Valve (Grade Control) – Calibrate
• Beeper / Blade Wear / Brightness
• Blade Reaction Time – Adjust
• Connector Contact Description
• Counterbalance Valve – Test and Adjust
• Customer Supplied Radio / Data Card / Design Folder
• Display Firmware Upgrade / Settings / Units
• Electrical Connector – Inspect
• General Information / Glossary of Terms
• GPS Accuracy Mode / Guidance Terms
• Increment Switch – Adjustment
• Light Bar – Configure / Scale
• Machine Dimensions / Type – Configure
• Map Recording
• Modes of Operation
• Module – Flash Program / Replace
• Plan View Rotation / Radio Utility
• Receiver Configuration / Firmware Upgrade
• Sensor Firmware Upgrade
• Setup Menu / Software Support Option
• System Components / System Schematic
• Text Items / Vertical Guidance Method
• Wireless Communication
• Wiring Harness Tests

AccuGrade CD700 Grade Control System

• Angle Sensor – Calibrate
• Avoidance Zone / Bank Valve – Calibrate
• Beeper / Blade Reaction Time / Blade Wear / Brightness
• Connector Contact Description
• Counterbalance Valve – Test and Adjust
• Customer Supplied Radio / Data Card / Design Folder
• Display Firmware Upgrade / Language / Registration / Settings / Units
• Electrical Connector – Inspect
• Flashing Messages
• General Information / Glossary of Terms
• GPS Accuracy Mode / GPS Radio Port / Guidance Terms
• Increment Switch / Light Bar – Configure / Scale
• Machine Dimensions / Type – Configure
• Map Recording / Modes of Operation
• Module – Flash Program / Replace
• On-Grade Tolerance / Operator Access
• Plan View Rotation / Radio Utility
• Receiver Configuration / Firmware Upgrade
• Sensor Firmware Upgrade
• Setup Menu / Software Support Option
• System Components / System Schematic
• Text Items / Wireless Communication
• Wiring Harness Tests
• Advanced Tracking System / Base Station / CAN Data Link
• Controls / Determining Detected Faults
• Diagnostic Capabilities / Code List
• Electrical Power Supply
• Hydraulic System / Light Bar
• Machine Position – Display Messages / Machine Radio
• MID 114 Diagnostic Codes
• Operational Problems / Receiver / Service Tools / Status Indicators

AccuGrade GPS v11 for CD700

• Advanced Tracking System / Angle Sensor – Calibrate
• Avoidance Zone / Bank Valve – Calibrate / Base Station
• Beeper / Blade Reaction Time / Blade Wear / Brightness
• CAN Data Link / Connector Contact Description / Controls
• Counterbalance Valve – Test and Adjust
• Customer Supplied Radio / Data Card / Design Folder
• Determining Detected Faults
• Diagnostic Capabilities / Code List
• Display Firmware Upgrade / Language / Registration / Settings / Units
• Electrical Connector – Inspect
• Electrical Power Supply (Angle Sensor / Data Radio / Display / GPS Receiver)
• Flashing Messages
• General Information / Glossary of Terms
• GPS Accuracy Mode / Guidance Terms
• Hydraulic System / Increment Switch / Light Bar
• Machine Dimensions / Position Messages / Radio
• Map Recording / MID 114 Diagnostic Codes
• Modes of Operation / Module – Flash Program / Replace
• On-Grade Tolerance / Operational Problems / Operator Access
• Plan View Rotation / Radio Utility / Receiver
• Receiver Configuration / Sensor Firmware Upgrade
• Service Tools / Setup Menu / Software Support Option
• Status Indicators / System Components / System Schematic
• Text Items / Wireless Communication
• Wiring Harness Tests

AccuGrade Laser (CB420)

• Bank Valve (Grade Control) / Calibrate
• Blade Reaction Time – Adjust
• CB Fault Codes (full list including CB 52, 56, 61–63)
• Configuration Menu / Fault History Menu / Hour Meter Menu
• Connector Contact Description
• Counterbalance Valve – Test and Adjust
• Data Link
• Determining Detected Faults
• Diagnostic Capabilities / Code List
• Display / Display Icons
• Electrical Connector – Inspect / Power Supply
• EM Fault Codes (including EM 32)
• General Information
• Hydraulic System
• Linked Elevation (Dual Mast) – Adjust / Calibrate
• LR Fault Codes
• Machine Voltage Menu / Menus
• MID 114 Diagnostic Codes
• Modes of Operation
• Module – Flash Program / Replace
• Operational Problems
• Related Components / Sensor Data Menu
• Service Tools / Software Versions Menu
• System Schematic / System Setup
• Test Control Box Menu / Test Valves Menu
• VM Fault Codes (VM 1 – VM 28)
• Wiring Harness Tests

Air Conditioning and Heating R134a for All Caterpillar Machines

• Identifying the Refrigerant / Air Conditioning System / Heating System
• Refrigerant Compressor / Condenser / Receiver-Dryer / Expansion Valve
• In-line Refrigerant Dryer / Orifice Tube Assembly
• Evaporator Coil / Refrigerant Accumulator
• Compressor Protection System / Temperature Control / Pressure Switch
• Cab Pressurization and Filtration System / Condensate