John Deere 5075M (FT4/S5) and 5090M, 5100M, 5100MH, 5100ML, 5115M, 5115ML (IT4/S3B, FT4/S4) Tractors Diagnostic Manual TM143619

The John Deere 5075M (FT4/S5) and 5090M, 5100M, 5100MH, 5100ML, 5115M, 5115ML (IT4/S3B, FT4/S4) Tractors Diagnostic Manual provides detailed technical information for diagnostics, troubleshooting, testing, adjustments, and system operation. The manual covers diagnostic trouble codes, engine, fuel, air and cooling systems, electrical systems, electronic control units, transmissions, drive systems, brakes, steering, hydraulics, cab and operator station systems, schematics, components, connectors, and special tools.

Specifications: SM

Brand: John Deere
Type of Document: Diagnostic Manual
Emission Standards: Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV
Type of Equipment: Tractor
Model: 5075M, 5090M, 5100M, 5100MH, 5100ML, 5115M, 5115ML
Manual Number: TM143619
Language: English
Format: PDF

Details:

Introduction

Foreword

General Information

Safety
General References
How to Use This Manual
Machine and Technical References

Diagnostic Trouble Codes

CCU Code Diagnostics
ECU Code Diagnostics
EIC Code Diagnostics
HCC Code Diagnostics
HV1 Code Diagnostics
ICC Code Diagnostics
JDL Code Diagnostics
PTF Code Diagnostics
PTR Code Diagnostics
XMC Code Diagnostics
XSC Code Diagnostics

Observable Symptoms and System Diagnostics

General References
Engine Diagnostics
Fuel, Air, and Cooling Diagnostics
Electrical Diagnostics
Electronic Control Unit Diagnostics
Transmission Diagnostics
Drive Systems Diagnostics
Brakes Diagnostics
Steering Diagnostics
Hydraulic Diagnostics – Open Center System
Cab/Operator Station Diagnostics

Engine

General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Fuel, Air, and Cooling

General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Electrical – General and Theory of Operation

General References
Starting, Charging, and Neutral Start Circuit Theory of Operation
Lighting System Theory of Operation
Heating, Ventilation, and Air Conditioning Theory of Operation
Front Wiper Theory of Operation
Rear Wiper Theory of Operation

Electrical Schematics

General References
Starting, Charging, and Grounds
Neutral Start
Accessory Power
Horn
Lights
Warning Lights
Junction Block
Rear Implement Connector
Front Implement Connector
Auxiliary Headlights
Back-Up Alarm and Beacon Lights
R4 Joystick
Power Outlets
Heating
Air Conditioning
Air and Hydraulic Brakes
Front Wiper and Washer
Rear Wiper and Washer
Dome Light, Door Switch, and Radio
Air Seat
Instrument Cluster
SE25.1 – Rear PTO Switches and Wheel Speed
SE25.2 – R2 Joystick
SE25.3 – Front PTO
ELX Power and Relay
MFWD
Fuel Heater 4.5L (IT4/Stage IIIB)
Transmission Control Unit
ECU 4.5L (FT4/Stage IV)
ECU 4.5L (IT4/Stage IIIB)
ECU 2.9L (FT4/Stage IIIB and V)
CAN Terminators
JDLink
Electrohydraulic Hitch

Electrical Components and Connectors

General References
Assemblies, Modules, and Control Units
Sensors
Work Lights and Various Devices
Fuses and Protection Devices
Batteries and Charging
Warning Lights, Alarms, and Signaling Devices
Relays
Motors
Resistors
Switches
Diodes
Harnesses
Connectors
Grounds
Interconnects
Solenoids and Electrically Actuated Mechanical Devices

Electrical Test and Adjustments

General References
Tests and Adjustments

Electronic Control Units

General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
Chassis Control (CCU)
Engine Control (ECU) 4.5L IT4
Engine Control (ECU) 2.9L FT4
Engine Control (ECU) 4.5L FT4
Engine Interface Control (EIC)
Hitch Control (HCC)
Hitch Valve Control (HV1)
Instrument Cluster Control (ICC)
JDLink (JDL)
Front PTO Control (PTF)
Power Train Reverser Control (PTR)
AutoTrac Main Control (XMC)
AutoTrac Supervisor Control (XSC)

Transmissions

General References
Calibrations, Preliminary and Operational Checks
Control Valves Theory of Operation
Forward and Reverse Theory of Operation
Speed Theory of Operation
Range Theory of Operation
Creeper Theory of Operation
Lubrication Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Drive Systems

General References
Calibrations, Preliminary and Operational Checks
Differential Theory of Operation
Differential Lock Theory of Operation
Final Drive Theory of Operation
Front PTO Theory of Operation
Rear PTO Theory of Operation
High Crop Axle Theory of Operation
MFWD Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Brakes

General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Steering

General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Hydraulics – Open Center System

General References
Calibrations, Preliminary and Operational Checks
Hydraulic Filter Theory of Operation
Hydraulic Pump Theory of Operation
Electrohydraulic Hitch Theory of Operation
Mechanical Hitch Theory of Operation
Front Hitch Theory of Operation
Dual Mid-Mount SCV Theory of Operation
Triple Mid-Mount SCV Theory of Operation
Dual Rear SCV Theory of Operation
Triple Rear SCV Theory of Operation
Power Beyond Theory of Operation
Quick Disconnect Coupler Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Cab/Operator Station

General References
Calibrations, Preliminary and Operational Checks
Heating, Ventilation, and Air Conditioning Theory of Operation
Seat Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Special Tools

General References
Dealer Fabricated Tools
Section 240A
Section 240B
Section 240C
Section 240D

John Deere 5075M (FT4/S5) and 5090M, 5100M, 5100MH, 5100ML, 5115M, 5115ML (IT4/S3B, FT4/S4) Tractors Diagnostic Manual TM143619