John Deere 5105ML 5120ML 5130ML OOS Series FT4 Tractors Diagnostic Manual TM611919

The John Deere 5105ML 5120ML 5130ML OOS Series FT4 Tractors Diagnostic Manual provides detailed diagnostic information for these North America tractors with Final Tier 4 emission standards. The manual covers diagnostic trouble codes, observable symptoms and system diagnostics, engine systems, fuel, air and cooling, electrical systems, electronic control units, PowrQuad and PowrReverser transmissions, drive systems, brakes, steering, hydraulics, and the operator station. It includes calibrations, preliminary and operational checks, theories of operation, schematics, component and connector information, diagnostic tests, and adjustments, along with dedicated sections for special tools.

Specifications: SM

Brand: John Deere 5000 Series Tractors
Type of Document: Diagnostic Manual
Emission Standards: Final Tier 4
Type of Equipment: Tractor
Region: North America
Model: 5105ML, 5120ML, 5130ML
Manual Number: TM611919
Language: English
Format: PDF

Details:

Introduction

Foreword

General Information

Safety
General References
How to Use This Manual
Machine and Technical References

Diagnostic Trouble Codes

AIC Code Diagnostics
CCU Code Diagnostics
ECU Code Diagnostics
EIC Code Diagnostics
FCC Code Diagnostics
HCC Code Diagnostics
HV1 Code Diagnostics
ICC Code Diagnostics
JDL Code Diagnostics
MFC Code Diagnostics
OIC Code Diagnostics
PTR Code Diagnostics
PTU Code Diagnostics
RPT Code Diagnostics
SCC Code Diagnostics
SMB Code Diagnostics
TIU Code Diagnostics
VLC Code Diagnostics

Observable Symptoms and System Diagnostics

General References
Engine Diagnostics
Fuel, Air, and Cooling Diagnostics
Electrical Diagnostics
Electronic Control Unit Diagnostics
Transmission Diagnostics – PowrQuad
Transmission Diagnostics – PowrReverser
Drive Systems Diagnostics – PowrQuad
Drive Systems Diagnostics – PowrReverser
Brakes Diagnostics
Steering Diagnostics
Hydraulic Diagnostics – Closed Center System
Hydraulic Diagnostics – Open Center System
Operator Station Diagnostics

Engine

General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Fuel, Air, and Cooling

General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Electrical General and Theory of Operation

General References
Starting, Charging, and Neutral Start Circuit Theory of Operation
Light System Theory of Operation

Electrical Schematics – PowrQuad

General References
Starting, Charging, and Grounds
Lights
Seat and Horn
Rear Implement Connector
Auxiliary Headlights
Cab Control Unit
Rear 2 Control Unit
Back Up Alarm and Beacon Light
Mid-Mount SCV Joystick
Power Outlets
Instrument Cluster
ECU 4.5L (FT4)
CAN Terminators
JDLink

Electrical Schematics – PowrReverser

General References
Starting, Charging, and Grounds
Neutral Start
Accessory Power
Horn
Lights
Junction Block
Rear Implement Connector
Auxiliary Headlights
Back Up Alarm and Beacon Lights
Mid-Mount SCV Joystick
Power Outlets
Instrument Cluster
Seat Switch, Rear PTO Switch, and Wheel Speed
ELX Power and Relay
MFWD
Transmission Control Unit
ECU 4.5L (FT4)
CAN Terminators
JDLink

Electrical Components and Connectors

General References
Assemblies, Modules, and Control Units
Sensors
Work Lights and Various Devices
Fuses and Protection Devices
Batteries and Charging
Warning Lights, Alarms, and Signaling Devices
Relays
Motors
Resistors
Switches
Harnesses
Connectors
Grounds
Interconnects
Solenoids and Electrically Actuated Mechanical Devices

Electrical Tests and Adjustments

General References
Tests and Adjustments

Electronic Control Units

General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments
Armrest Interface Control (AIC)
Chassis Control Unit (CCU)
Engine Control Unit (ECU)
Engine Interface Control (EIC)
Front Console Control (FCC)
Hitch Control (HCC)
Hitch Valve Control (HV1)
Instrument Cluster Control (ICC)
JDLink (JDL)
Multi-Function Control (MFC)
Operator Interface Control (OIC)
Power Train Reverser (PTR)
Power Train Utility (PTU)
Rear PTO (RPT)
SCV Control (SCC)
SCV Sequence Control (SMB)
Utility Transmission Shift Control (TIU)
Vehicle Load Center (VLC)

Transmissions – PowrQuad

General References
Calibrations, Preliminary and Operational Checks
Transmission Identification
Park Lock Theory of Operation
Control Valves Theory of Operation
Forward and Reverse Theory of Operation
Speed Theory of Operation
Range Theory of Operation
Creeper Theory of Operation
Lubrication Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Transmissions – PowrReverser

General References
Calibrations, Preliminary and Operational Checks
Control Valves Theory of Operation
Forward and Reverse Theory of Operation
Speed Theory of Operation
Range Theory of Operation
Lubrication Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Drive Systems – PowrQuad

General References
Differential Theory of Operation
Differential Lock Theory of Operation
Final Drive Theory of Operation
Rear PTO Theory of Operation
MFWD Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Drive Systems – PowrReverser

General References
Differential Theory of Operation
Differential Lock Theory of Operation
Final Drive Theory of Operation
Rear PTO Theory of Operation
MFWD Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Brakes

General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Steering

General References
Calibrations, Preliminary and Operational Checks
Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Hydraulics – Closed Center System

General References
Calibrations, Preliminary and Operational Checks
Hydraulic Pump Theory of Operation
Priority Valve Theory of Operation
Electro-Hydraulic Hitch Theory of Operation
Mechanical Mid-Mount SCV Theory of Operation
Mechanical Rear SCV Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Hydraulics – Open Center System

General References
Calibrations, Preliminary and Operational Checks
Hydraulic Filter Theory of Operation
Hydraulic Pump Theory of Operation
Mechanical Hitch Theory of Operation
Dual Mid-Mount SCV Theory of Operation
Triple Mid-Mount SCV Theory of Operation
Dual Rear SCV Theory of Operation
Triple Rear SCV Theory of Operation
Power Beyond Theory of Operation
Quick Disconnect Coupler Theory of Operation
Front Hitch Theory of Operation
Schematics
Components and Connectors
Tests and Adjustments

Operator Station

General References
Theory of Operation
Schematics

Special Tools

General References
Dealer Fabricated Tools
Section 240A
Section 240B
Section 241B
Section 240C
Section 240D

John Deere 5105ML 5120ML 5130ML OOS Series FT4 Tractors Diagnostic Manual TM611919