D6M Caterpillar Service Repair Manual 3116 Engine
- Format: PDF
- Brands: Repair Manual Caterpillar
Type: Service Manual
Pages: 5727
Size: 238 Mb
No.: 5WR00001-UP
Caterpillar 3114 3116 3126 MUI Engine Governors Service Manual
– Governor Identification – Introduction
– Governor (Type I)
– Governor (Type II)
– Governor (Type III)
– Governor (Type IV)
– Governor (Type V)
– Governor (Type VI)
– Governor (Type VII)
– Governor (Type I) – Disassemble / Assemble
– Governor (Type II) – Disassemble / Assemble
– Governor (Type III) – Disassemble / Assemble / Check
– Governor (Type IV) – Disassemble / Assemble
– Governor (Type V) – Disassemble / Assemble / Adjust
– Governor (Type VI) – Disassemble / Assemble / Adjust / Check
– Governor (Type VII) – Disassemble / Assemble / Adjust / Check
– Governor (Types I, II, and Some III) – Adjust
– Governor (Types IV and Some III) – Adjust
– Governor (Types I, II, IV, and V) – Check
– Dashpot (Types I, III, IV, V, VI, and VII)
– Dual Horsepower (Type VI)
– Dual Horsepower (Type VII)
– Fuel Ratio Control (Types I and IV)
– Fuel Ratio Control (Types V, VI, and VII)
– Fuel Shutoff Solenoid
– Fuel Transfer Pump
– Governor Bias Spring (Most Types IV, V, and VI)
– Governor Bumper Spring (Some Type IV)
– Governor Limiting Circuit (Types I, II, III, and IV)
– Governor Limiting Circuit (Types V, VI, and VII)
– Governor Servo (Types I, III, IV, V, VI, and VII)
– Governor Speed Circuit
– Torque Limiter Device (Some Type V)
– Governor Performance Data
– Installation of Governor on 1U7326 Governor Calibration
– Prepare Calibration Bench for Test Procedure
– Setting the Governor Load Stop Dimension for More Than 9.00
– Specification
– Throttle Lever (Types IV, V, VI, VII, and Some III) – Remove / Install
– Throttle Lever Orientation (Types IV, V, VI, VII, and Some III)
37-MT 41-MT 42-MT Series Starting Motors Repair Guide
– General Information
– Component Description
– Normal Operation
– Service Tools
– Engine Does Not Crank with Starting Motor On and Pinion
– Starting Motor Does Not Turn or Turns Slowly
– Brush and Brush Holder – Check
– No Load – Test
– Pinion Clearance – Adjust
– Starting Motor Solenoid – Test
– Starting Motor – Disassemble – 37-MT and 41-MT
– Starting Motor – Assemble – 37-MT and 41-MT
– Starting Motor – Disassemble – 42-MT
– Starting Motor – Assemble – 42-MT
Air Conditioning and Heating R134a for All Caterpillar Machines
– General Information
– Identifying the Refrigerant
– Identifying the Air Conditioning System
– Identifying the Heating System
– Glossary of Terms
– Required Tools
– Refrigerant Compressor
– Refrigerant Condenser
– Refrigerant Receiver-Dryer
– In-line Refrigerant Dryer
– Refrigerant Expansion Valve
– Refrigerant Orifice Tube System / Assembly
– Evaporator Coil
– Refrigerant Accumulator
– Refrigerant Compressor Protection System
– Temperature Control
– Pressure Switch (Refrigerant)
– Cab Pressurization and Filtration System
– Condensate Drainage System
– System Capacities for Refrigerant (Off-Highway Trucks)
– System Capacities for Refrigerant (Motor Graders)
– Machine Preparation for Troubleshooting
– Visual Inspection (Troubleshooting)
– Air Conditioning System Troubleshooting
– Heating System Troubleshooting
– Automatic Temperature Control System (ECM Controlled)
– Troubleshooting Heating and Air Conditioning Control System
– Automatic Temperature Control Panel Troubleshooting – 584
– Troubleshooting Condensate Drainage System
– Air Conditioning Performance – Test
– Refrigerant Leakage – Test
– Refrigerant Oil – Test
– Refrigerant Compressor – Test
– Compressor Protection System – Test
– Electronic Heat Control – Test
– Heater Performance – Test
– Manifold Gauge Set (Refrigerant) – Install / Remove
– Refrigerant Recovery
– Refrigerant System – Flush
– Refrigerant System – Evacuate
– Refrigerant System – Charge
– Service Intervals
– Heating and Air Conditioning Service Publications
– Machine Preparation for Disassembly and Assembly
– Air Conditioner Lines – Remove and Install
– Refrigerant Compressor – Remove and Install
– Refrigerant Accumulator – Remove and Install
– Refrigerant Expansion Valve – Remove and Install
– Refrigerant Receiver-Dryer – Remove and Install
– In-Line Refrigerant Dryer – Remove and Install
– Refrigerant Orifice Tube Assembly – Remove and Install
Alternator – Delco 21SI and Delco 27SI Service Manual
– General Information
– Component Description
– Normal Operation
– Charging System
– Service Tools
– Brush Length – Check
– Capacitor – Test
– Diode Assembly – Test
– Field Winding – Test
– Insulated Screw – Check
– Rectifier – Test
– Regulator – Test
– Residual Magnetism – Restore
– Stator – Test
– Alternator – Disassemble
– Alternator – Assemble
Caterpillar Seat Systems – CARM Comfort Series Contour Series
– Component Descriptions
– General Information
– Troubleshooting
– Comfort Seat Controls / Optimized Seat Controls
– Air Suspension Variants (Air Valve Knob, Toggle Switch, System Air, Air Compressor)
– Mechanical Suspension (Fixed / Variable Damper)
– Swivel Seat
– Seat Maintenance Interval Schedule
– Serial Number Effectivity
– Troubleshooting / Troubleshooting Chart
– Contour Seat Controls
– Air Suspension and Mechanical Suspension Procedures
– Swivel Seat – Assemble / Disassemble
– Troubleshooting Chart
D6M Track-Type Tractor Complete Service Information
– General Information / Foreword / Model View Illustrations
– Safety (Burn Prevention, Crushing Prevention, Fire Prevention, Warning Signs)
– Controls and Operation (Bulldozer, Ripper, Steering, Transmission, Brakes, Seat)
– Starting and Stopping Procedures
– Maintenance Interval Schedule
– Fluid Recommendations and Capacities (Oil, Coolant, Fuel, Hydraulic)
– Filters, Belts, Tracks, Final Drive, and Undercarriage Service
– Walk-Around Inspection and Shipping
– Hydraulic System General Information
– Hydraulic Pump – Piston
– Hydraulic Tank and Filter
– Implement Control Valve
– Signal Resolver Network
– Testing and Adjusting
– Schematic Caterpillar D6M Track-Type Tractor Hydraulic System
– Specifications (Cylinders, Valves, Pump, Relief Valves, Ripper)
– Power Train Systems Operation
– Testing and Adjusting / Troubleshooting
– Specifications (Gears, Drive Shaft, Equalizer Bar, Track Components)
– Schematic (Electrical)
– Air Cleaner, Alternator, Starting Motor, Fan, Radiator, Turbocharger, Water Pump
– Governor Control Linkage and Decelerator
– Engine and Torque Converter – Remove / Install / Connect / Separate
– Cab, ROPS, Battery, Hydraulic Tank
– Bulldozer (Blade, Cylinders, Control Valve, C-Frame)
– Air Conditioner and Heater Components
– Equipment Pump
– Final Drive, Steering Clutch and Brake, Torque Converter, Transmission
– Track, Track Roller, Idler, Equalizer Bar, Pivot Shaft
– Control Valves and Oil Pump
Disassembly and Assembly 3114 3116 3126 Engines for Caterpillar Built Machines
– Cylinder Head, Camshaft, Crankshaft, Pistons and Connecting Rods
– Turbocharger, Aftercooler, Exhaust Manifold, Inlet Manifold
– Fuel System (Unit Injector, Fuel Transfer Pump, Filters, Governor)
– Lubrication and Cooling (Oil Pump, Oil Cooler, Water Pump, Thermostat)
– Front Cover, Gear Group, Flywheel, Vibration Damper
– Bearing Clearance – Check
– Valve Guides, Seats, and Valves
– Rocker Shaft and Pushrod
– Engine Balancer Shaft and Lifting Bracket
Additional Caterpillar Systems and Supplements
– Flexxaire Fan Control System / Hydraulic and Mechanical Actuated Fan
– Assemble / Disassemble / Calibration / Setup
– Torque Specifications
– MSS3s Machine Security System Overview / Components / Normal Operation
– Diagnostic Trouble Codes and Troubleshooting
– ECM Configure / Replace / Software Install
– Key Programming / Lost Key / Factory Password
– Wiring and Electrical Tests
– Product Link (PL522/523 and 121SR/300) System Components / Overview
– Diagnostic Codes and Event Lists
– ECM Flash / Replace / Configuration
– Troubleshooting Reports and Communication Issues
– EquipmentManager Getting Started / Preferences / Administration
– Asset Watch / Health Watch / Maintenance Watch / Fuel Results
– Manage Equipment Groups, Users, Hardware, Event Tracking
– Reports and Product Link Installation
– SUPPLEMENT FOR 3114 3116 3126 ENGINES Aftercooler, Air Cleaner, Alternator, Fan, Muffler, Oil Pan Groups
– Systems Operation / Testing and Adjusting
– Switches and Sensors
