John Deere 9650 CTS Combine Repair Technical Manual TM2021
John Deere 468, 468 Silage Special and 568 Round Balers Service Repair Manual
TM1035
The technical manual contains two types of information: diagnostics and repair. Diagnostic groups help you identify the majority of routine failures quickly. Repair groups tell how to repair the components.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.
Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.
REPAIR TECHNICAL MANUAL
Combines models 9650CTS (S.N.:695401-700400)
TM2021 07 APR 10 (ENGLISH)
For complete service information also see:
9650 CTS Combines Diagnosis and TestsTM2022
PowerTech 8.1 L Diesel Engines Base
Engine CTM86
Alternators and Starting MotorsCTM77
OEM Engine AccessoriesCTM67
PowerTech 8.1L Diesel Engines Level 9
Electronic Fuel System With Denso HighCTM255
Pressure Common Rail
John Deere 9650 CTS Combine Repair Technical Manual
Table of contents
FOREWORD
Section 10 – GENERAL
05 – Safety
10 – Specifications
15 – Tune Up and Adjustment
20 – Fuels and Lubricants
Section 20 – ENGINE
05 – Remove and Install Engine
10 – Lower Engine Repair
15 – Cooling System
Section 30 – FUEL AND AIR SYSTEM
05 – Air Intake System
10 – Diesel Fuel System
Section 40 – ELECTRICAL SYSTEM
05 – Batteries
10 – Harness and Connector Repair
15 – Wiring Harness Routing
20 – Fuses, Circuit Breakers and Relays
25 – Lighting
30 – Operators Station
35 – Sensors and Switches
40 – Wiper
45 – Alternator
50 – Starting Motor
55 – GREENSTAR Components
Section 50 – POWER TRAIN REPAIR
05 – Transmission and Differential
10 – Single Reduction Final Drive
15 – Hydrostatic System
20 – Cam Lobe Motor
25 – Tires and Wheels
Section 60 – POWER STEERING AND BRAKES
05 – Steering
10 – Brakes
Section 70 – HYDRAULIC REPAIR
05 – Hydraulic Reservoir
10 – Hydraulic Pumps
15 – Hydraulic Valves
20 – Hydraulic Cylinders
25 – Motors
30 – Accumulator
Section 80 – SEPARATOR SHELL
05 – Gull Wing Doors
10 – Cleaning Fan Shields
15 – Rear Hood and Lower Panels
Section 90 – OPERATOR STATION REPAIR
05 – Air Conditioning System (R134a)
10 – System Components
15 – Cab
Section 110 – FEEDER HOUSE REPAIR
05 – Conveyor
10 – Top Shaft and Slip Clutch
9650 CTS Combine – Repair
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9650 CTS Combine – Repair
(g) by Belgreen v2.1
15 – Feeder House Drives and Reverser Gear Case
20 – CONTOUR MASTER Tilt Cylinder
25 – CONTOUR MASTER Tilt Frame
Section 120 – SEPARATOR
05 – Separator Repair
10 – Beaters
15 – Cylinder Drives
20 – Tine Separator Module
25 – Tine Separators
30 – Tine Separator Gear Cases
35 – Engine Gear Case to Module Drives
40 – Shoe Supply Augers, Cleaning Fan, Chaffer and Sieve Frames
45 – Straw Chopper, Straw Spreader and Chaff Spreader
50 – Tailings Elevator and Augers
55 – Primary Countershaft Gear Case
60 – Header Electromagnetic Clutch
Section 130 – GRAIN TANK AND UNLOADING SYSTEM REPAIR
05 – Grain Tank Cross Augers
10 – Unloading Auger System Drives
15 – Vertical Unloading Auger and Lower Gear Case
20 – Horizontal Unloading Auger and Gear Case
25 – Clean Grain Elevator and Loading Auger Gear Case
30 – Grain Tank and Extensions
Section 140 – ENGINE GEAR CASE AND CONTROL VALVE REPAIR
05 – Engine Gear Case and Valve
Section 199 – DEALER FABRICATED TOOLS
05 – Dealer Fabricated Tools.