John Deere 640D Skidders and 648D Grapple Skidders Repair Manual

John Deere 640D Skidders

John Deere 640D Skidders and 648D Grapple Skidders Repair Manual (tm1440)

  • Data Base Reference
  • Models Covered: John Deere 640D (Cable Skidder) & 648D (Grapple Skidder)
  • Equipment Niche: Forestry Logging Equipment / Heavy Equipment Skidders
  • Official Publication Code: TM1440 (Repair Technical Manual Suffix)
  • Document Typology: Structural Workshop Service Repair Manual.

Section Summary

CategoryCovered Topics
GeneralSafety, specifications, torque, fluids, inspections
WheelsPowered wheels and fastenings
AxlesDifferential, shafts, bearings, reduction gears, hydraulics
TransmissionRemoval, controls, gears, clutches, hydraulics
EngineRemoval, installation, auxiliary systems
ClutchLinkage, elements
SteeringSecondary steering, hydraulics
Service BrakesElements, hydraulics
Park BrakeElements, linkage, hydraulics
ElectricalBatteries, alternator, lighting, wiring, instruments
FrameInstallation, bottom guards
Operator StationEnclosure, seat, HVAC
Sheet MetalHood, grille
Safety/ConvenienceHorn, warning devices
HydraulicMain hydraulic system
WinchRemoval, linkage, drive, hydraulics
BulldozerBlades, linkage, hydraulics
Arch/BoomFrames
GrappleMechanism, linkage, frames, hydraulics
Winch DriveInput shaft
ToolsDealer-fabricated tools
John Deere 640D

John Deere 640D Skidder Service Manual | TM1440 Repair

Table of Contents – Service Manual

General Information

  • Safety Information
  • General Specifications
  • Torque Values
  • Fuels and Lubricants
  • Inspection Procedures

Wheels

  • Powered Wheels and Fastenings

Axles and Suspension System

  • Removal and Installation
  • Differential or Bevel Drive
  • Input Drive Shafts and U-Joints
  • Axle Shaft, Bearings, and Reduction Gears
  • Hydraulic System

Transmission

  • Removal and Installation
  • Controls Linkage
  • Gears, Shafts, Bearings, and Power Shift Clutch
  • Hydraulic System

Engine

  • Removal and Installation

Engine Auxiliary Systems

  • Cold Weather Starting Aids
  • Cooling Systems
  • Speed Controls
  • Intake System
  • External Exhaust System
  • External Fuel Supply System

Clutch

  • Controls Linkage
  • Clutch Elements

Steering System

  • Secondary Steering
  • Hydraulic System

Service Brakes

  • Active Elements
  • Hydraulic System

Park Brake

  • Active Elements
  • Controls Linkage
  • Hydraulic System

Electrical System

  • Batteries, Supports, and Cables
  • Alternator, Regulator, and Charging System Wiring
  • Lighting System
  • Wiring Harness and Switches
  • Instruments and Indicators

Frame, Chassis, or Support Structure

  • Frame Installation
  • Frame Bottom Guards

Operator’s Station

  • Removal and Installation
  • Operator Enclosure
  • Seat and Seat Belt
  • Heating and Air Conditioning

Sheet Metal and Styling

  • Hood or Engine Enclosure
  • Grille and Grille Housing

Safety, Convenience, and Miscellaneous

  • Horn and Warning Devices

Main Hydraulic System

  • Hydraulic System

Winch

  • Removal and Installation
  • Controls Linkage
  • Drive and Clutch
  • Hydraulic System

Bulldozers (Stacking and Trailbuilding Blades)

  • Blades
  • Controls Linkage
  • Hydraulic System

Arch or Boom

  • Frames

Grapple

  • Grapple Mechanism
  • Controls Linkage
  • Frames
  • Hydraulic System

Winch Drive

  • Input Drive Shaft

Dealer Fabricated Tools

Special Service Tools and Fabrication

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