Caterpillar D6M XL LGP Service Repair Manual 3116
Format: PDF
Brands: Product Caterpillar
Type: Service Manual
Pages: 6965
Size: 291 Mb
No.: 4JN00001-UP
3114, 3116 and 3126 MUI Engine Governors
- Dashpot (Types I, III, IV, V, VI, VII)
- Dual Horsepower (Type VI y VII)
- Fuel Ratio Control (Types I, IV, V, VI, VII)
- Fuel Shutoff Solenoid y Fuel Transfer Pump
- Governor Types I–VII (Disassemble, Assemble, Adjust, Check)
- Governor Bias Spring, Bumper Spring, Limiting Circuit, Servo y Speed Circuit
- Governor Identification, Performance Data y Calibration procedures
- Throttle Lever Remove/Install/Orientation y Torque Limiter
37-MT, 41-MT and 42-MT Series Starting Motors
- General Information, Component Description y Normal Operation
- Troubleshooting: Engine Does Not Crank, Motor Does Not Turn
- Tests: Brush and Brush Holder, No Load, Solenoid, Pinion Clearance
- Disassemble/Assemble for 37-MT/41-MT y 42-MT
Power Train Electronic Control System (561N, 572R, D5M–D11R series)
- System Operation, Calibration, Cat Data Link y Diagnostic Capabilities
- Backup Alarm, Air Inlet Heater y Blade Control issues
- Full MID 113 CID/FMI diagnostic code list
- Sensors, Switches, Solenoids, Relays y Speed Sensor Adjust
- ECM Flash/Replace, Wiring Harness tests y System Schematic
Air Conditioning and Heating R134a for All Caterpillar Machines
- Identifying Refrigerant, AC y Heating Systems
- Components: Compressor, Condenser, Receiver-Dryer, Expansion Valve, Orifice Tube, Evaporator, Accumulator
- Capacities (Off-Highway Trucks y Motor Graders)
- Troubleshooting, Performance Tests, Leakage, Recovery, Evacuate y Charge
- Disassembly: Lines, Compressor, Accumulator, Valves y Dryers
Alternator – Delco 21SI y 27SI
- General Information, Component Description y Charging System
- Tests: Brush Length, Capacitor, Diode, Field Winding, Rectifier, Regulator, Stator
- Residual Magnetism Restore
- Disassemble y Assemble
Seat Systems (CARM, Comfort Series, Contour Series)
- Component Descriptions, General Information y Troubleshooting
- Air Suspension (Knob, Toggle, System Air, Compressor)
- Mechanical Suspension (Fixed y Variable Damper)
- Swivel Seat Assemble/Disassemble
- Maintenance Interval y Serial Number Effectivity
Cat® Monitoring System
- Display Modes, Alert Indicators, Action Alarm/Lamp
- Diagnostic Codes (MID 030 series)
- Main Display Module Flash/Replace y Initialization
- Sensors, Senders, Switches y System Schematic
- Wiring Harness Open/Short tests
D6M Track-Type Tractor – Operation & Maintenance
- Safety, Controls, Starting/Stopping procedures
- Maintenance Interval Schedule
- Fluids, Filters, Belts, Tracks, Final Drive y Undercarriage
- Walk-Around Inspection, Shipping y Warranty
D6M Hydraulic System
- General Information, Pump, Tank/Filter, Control Valve, Signal Resolver
- Testing and Adjusting
- Specifications for cylinders, valves, reliefs y ripper
D6M Power Train
- Systems Operation: Transmission, Torque Converter, Steering Clutch/Brake, Final Drive, Undercarriage
- Specifications y Testing/Adjusting
Disassembly and Assembly – 3114/3116/3126 Engines
- Cylinder Head, Camshaft, Crankshaft, Pistons/Connecting Rods
- Turbocharger, Aftercooler, Manifolds, Fuel System (Unit Injector, Governor)
- Oil Pump/Cooler, Water Pump, Front Cover, Flywheel
- Bearing Clearance, Valve Guides/Seats y Rocker Shaft
Disassembly and Assembly – D6M Engine Supplement
- Air Cleaner, Alternator, Starting Motor, Fan, Radiator, Turbocharger, Water Pump
- Governor Control Linkage y Engine/Torque Converter Remove-Install
Disassembly and Assembly – D6M Machine Systems
- Cab, ROPS, Battery, Hydraulic Tank, Fuel Tank
- Bulldozer (VPAT, Cylinders, Control Valve, C-Frame)
- Implement Pump y Air Conditioner components
Disassembly and Assembly – D6M Power Train
- Final Drive, Steering Clutch/Brake, Torque Converter, Transmission
- Track, Rollers, Idler, Equalizer Bar, Pivot Shaft
- Control Valves y Oil Pump
Flexxaire Fan
- Hydraulic y Mechanical Actuated systems
- Assemble/Disassemble, Calibration, Setup y Torque Specs
Machine Security System (MSS3s y standard)
- System Overview, Components, Normal Operation
- Diagnostic Codes, ECM Configure/Replace/Software
- Key Programming, Lost Key, Factory Password
- Wiring tests y Symptom Troubleshooting
Product Link (PL102C, PL522/523, 121S/300)
- System Components, Overview y Configuration
- Diagnostic Codes, ECM Flash/Replace
- Reports, Position, Operating Hours troubleshooting
- Wiring Harness tests y Schematics
SUPPLEMENT FOR 3114, 3116 and 3126 Engines
- Aftercooler, Air Cleaner, Alternator, Fan, Muffler, Oil Pan groups
- Systems Operation y Testing and Adjusting
Schematics & Specifications – D6M
- Electrical System Schematic (Component/Connector locations, CID/MID/FMI)
- Hydraulic System Schematic
- Hydraulic y Power Train Specifications
Systems Operation & Testing – 3114/3116/3126 Engines
- Fuel, Cooling, Lubrication, Air Inlet/Exhaust systems
- Tests: Compression, Oil Pressure, Valve Lash, Injector Adjust, Turbo Inspect
Systems Operation – D6M Power Train
- Transmission, Torque Converter, Steering Clutch/Brake, Final Drive, Undercarriage
EquipmentManager (Dealer & User Guides)
- Getting Started, Preferences, Administration
- Asset/Health/Maintenance Watch, Fuel Results, Reports
- Manage Groups, Users, Hardware, Event Tracking y Product Link
Systems Operation Starting and Charging Systems
- Basic Operation, Tests for Alternator, Batteries, Starter Solenoids/Relays
- Troubleshooting steps
