Volvo EC360LC EC360 LC EXCAVATOR Service Repair Manual

Volvo EC360LC EC360 LC EXCAVATOR Service Repair Manual

Volvo EC360LC EC360 LC EXCAVATOR Service And Repair Manual

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Volvo EC360LC EC360 LC EXCAVATOR Service Repair Manual

First Professional aspects. This Volvo Excavators EC360LC EC360 LC EXCAVATOR service repair manual it learned is rich, which focus on every detail, the purpose of this course is to provide Volvo EC360LC EC360 LC EXCAVATOR repair, it is practical, with the method of graphic, better to show you the details of installation, adjustment, and maintenance, it includes many aspects.

Volvo EC360LC EC360 LC EXCAVATOR Service Repair Manual

This Is Not Generic Repair Information! It Is Vehicle Specific. This Is The Exact Same Manual Used By Technicians At The Dealerships To Maintain, Service, Diagnose And Repair Your Vehicle.

Complete Step-By-Step Instructions, Diagrams, Illustrations, Wiring Schematics, And Specifications To Completely Repair Your Vehicle With Ease!

Table of Contents – EC360 LC Service Information

1. General Overview

  • Machine Specifications
  • Component Locations (EC360)
  • Standard Time Guidelines
  • Tools and Equipment

2. Special Service Tools

  • NET 8940-00020 – Radiator Assembly Replacement Tool
  • NET 8940-00170 – Hydraulic Tank and Fuel Tank Replacement Tool
  • NET 8940-00200 – Remote Control Valve Joint Replacement Tool
  • NET 8940-00210 – Rotary Switch Inspection Tool
  • NET 8940-00220 – Power Shift Valve Inspection Tool
  • NET 8940-00240 – Hydraulic Tee Fitting Replacement Tool
  • NET 8940-00250 – Hydraulic Tee Fitting Replacement Tool (Alternate)
  • NET 8940-00260 – Swivel Joint Replacement Tool
  • NET 8940-00290 – Swing Motor Guide Pin (EC460) / Travel Motor Guide Pin (EC360 & EC460)
  • NET 8940-00340 – Swing Ring Gear Replacement Tool

3. Standard Service Parts & Fluids

  • Standard Service Components
  • Lubricants, Fuels, and Other Fluids

4. Service Procedures

  • Maintenance Guidelines
  • Condition Testing
  • Hydraulic Cylinder Creep Testing
  • Measurement Conditions
  • Emergency Measures
  • Jump Starting the Engine Using Booster Cables
  • Miscellaneous Service Info
  • Troubleshooting Overview
  • Diagnostic Procedures

5. Engine Installation and Components

  • Engine Overview (Common Info – Pages 211–218)
  • Valve Mechanism
  • Engine Valve and Injector Adjustment
  • Engine Mounting Hardware

6. Lubrication System

  • General Common Information (Pages 221–224)

7. Fuel System

  • General Overview (Common Info – Pages 233–238)
  • Fuel Tank and Fuel Fill Pump
  • Fuel Tank (Including Breather Filter)
  • Fuel Fill Pump (Including Connections)
  • Miscellaneous Components (e.g., Fuel Shut-Off)
  • Fuel Lines

8. Intake and Exhaust System

  • General Common Information (Pages 251–258)
  • Intake and Exhaust System Description

9. Cooling System

  • General Common Information (Pages 261–269)
  • Cooling System Specifications
  • Radiator and Hydraulic Oil Cooler Description
  • Radiator – Mounting and Connections
  • Radiator and Heat Exchanger
  • Miscellaneous Cooling Components
  • Engine Coolant Heater
  • Engine Oil Heater

10. Engine Control System

  • General Common Information (Pages 272–277)
  • Speed Control System
  • Setting Motor and Accelerator Device
  • Engine Speed Control Switch Description

11. Electrical, Warning, Information System, and Instruments

  • Comprehensive Electrical System Information

12. Battery and Energy Storage System

  • Battery Components and Mounting Parts

13. Alternator, Charging System, Electric Motors, and Drives

  • General Common Information (Pages 321–322)
  • Alternator Including Drive Components
  • Charging System and Converters

14. Starting System

  • General Common Information (Pages 331–334)
  • Starter Motor Including Solenoid
  • Electric Air Pre-Heater (Excluding Element)

15. Lighting System

  • General Common Information (Pages 351–356)
  • Work Lamps and Headlamps – Specifications

16. Additional Electrical Equipment

  • Audible Warning Devices – Horn and Mounting
  • Horn Details
  • Back-up / Travel Warning Alarm
  • Cleaning System
  • Windshield Wiper
  • Switches and Connectors
  • Switch Overview
  • Auto/Manual Switch Description
  • Buzzer Stop & Confirm Switch Description
  • Engine Speed Control Switch Description
  • Right Switch Panel (6R) Description

17. Automatic Control and Safety Functions

  • Automatic Control System Description
  • Mode Selection & Engine Speed Sensing Power Control – Description
  • Mode Selection & Engine Speed Sensing Power Control – Specifications
  • Safety Start/Stop Description

18. Electronic Control Unit (ECU)

  • Vehicle Electronic Control Unit (V-ECU) Description

19. Cables, Fuses, and Relays

  • General Common Information (Pages 371–379)
  • Wiring Diagrams:
    • Diagram 1 – Main Diagram (Positive Feed / Chassis Connection)
    • Diagram 2 – Positive Feed / Chassis Connection (Control Units)
    • Diagram 3 – Function Group 2 (Engine)
    • Diagram 4 – Function Group 2 (Engine)
    • Diagram 5 – Function Group 2 (Engine)
    • Diagram 6 – Function Group 2 (Engine)
    • Diagram 7 – Function Group 2 (Engine)
    • Diagram 8 – Function Group 3 (Electrical, Lighting, etc.)
    • Diagram 9 – Function Group 3 (Electrical, Lighting, etc.)
    • Diagram 10 – Function Group 3 (Electrical, Lighting, etc.)
    • Diagram 11 – Function Group 8 (Cab)
    • Diagram 12 – Function Group 8 (Cab)
    • Diagram 13 – Function Group 8 (Cab)
    • Diagram 14 – Function Group 9 (Hydraulics)
    • Diagram 15 – Function Group 9 (Hydraulics)
    • Diagram 16 – Function Group 9 (Hydraulics)
    • Diagram 17 – Communication (Control Units)
  • Electrical Distribution Box, Fuse Box, and Junction Box
  • Relay Components

20. Instruments, Sensors, Warning and Information Systems

  • Senders and Monitoring System
  • Temperature Sender
  • Coolant Temperature Sensor Description
  • Level Sender
  • Position Sender
  • Pressure Sender
  • Engine Oil Pressure Switch Description
  • Speed Sender
  • Warning / Information Unit and Display Unit
  • Instrument Panel (I-ECU) Description

21. Miscellaneous Electrical Components

  • Radio (with Tape or CD Player)
  • Voltage Divider
  • DC–DC Converter Description

22. Power Transmission

  • Gearbox Overview
  • Track Gearbox (Crawler Machine)
  • Track Gearbox (EC360) – Maintenance Standards
  • Track Gearbox (EC360) – Operating Precautions
  • Track Gearbox (EC360) – Troubleshooting
  • Track Gearbox (EC460) – Maintenance Standards
  • Track Gearbox (EC460) – Operating Precautions
  • Track Gearbox – Installation
  • Track Gearbox – Removal
  • Swing Gearbox and Swing Pinion Shaft
  • Slew Gearbox (EC460) – Lubrication
  • Slew Gearbox (EC460) – Troubleshooting

23. Hydrostatic Drive System

  • General Common Information (Pages 441–443)
  • Hydraulic Motor and Operating System
  • Travel Hydraulic Motor (EC360) – Operating Checks
  • Travel Hydraulic Motor (EC360) – Disassembly
  • Swing Hydraulic Motor (Superstructure)
  • Slew Motor (EC360) – Description
  • Hydraulic Pump (Including Coupling) – Travel and Operating System
  • Center Swivel Joint and Lines

24. Miscellaneous Drive Components

  • General Common Information (Pages 491–492)

25. Brake System

  • Track Brake – General Overview

26. Steering System

  • General Common Information (Pages 641–647)

27. Frame, Suspension, Axle, and Track Unit

  • Comprehensive Frame and Track Unit Information
  • Frame and Track Unit – Specifications

28. Frame Components

  • General Common Information (Pages 711–718)
  • Upper Frame (Superstructure) – Removal
  • Counterweight
  • Additional Counterweight and Digging Unit
  • Excavator Frame
  • Undercarriage (Crawler Machine)

29. Wheels, Tracks, Tires, Hubs, and Drums

  • Crawler Unit Components
  • Front Idler (Including Fork)
  • Idler – Disassembly and Assembly Tools
  • Sprocket
  • Sprocket – Wear Measurement
  • Steel Track
  • Track Chain
  • Track Sag Adjustment
  • Top Rollers and Skid Rails
  • Top Roller – Disassembly and Assembly Tools
  • Bottom Rollers
  • Bottom Roller – Disassembly and Assembly Tools
  • Spring Package and Adjusting Cylinder
  • Spring Package – Disassembly

30. Machinery House, Cab, and Exterior Trim

  • Cab (Naked) and Canopy – General Overview

31. Air Conditioning System

  • General Common Information (Pages 872–877)
  • Refrigerant Check and Recharging
  • Air Conditioning Unit – Description
  • Air Conditioning – Related Components

Volvo EC360LC EC360 LC EXCAVATOR Service Repair Manual
Volvo EC360LC EC360 LC EXCAVATOR Service Repair Manual
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Volvo EC360LC EC360 LC EXCAVATOR Service Repair Manual

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